ESAB 100i Instruction Manual page 207

Plasma systems
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Stainless Steel
400A Bevel Cut
H17 Plasma / N₂ Shield
Shield Cup
Shield Cup
Shield Cap
0559211401
0559210154
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(N₂)
Thickness
inch
(in)
(psi)
1/2
0.080
30
5/8
0.080
30
3/4
0.080
30
1
0.080
30
1 1/4
0.080
30
1 1/2
0.080
30
1.750
0.080
30
2.000
0.080
30
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(N₂)
Thickness
(mm)
(mm)
(Bar)
12
2.0
2.1
15
2.0
2.1
20
2.0
2.1
25
2.0
2.1
30
2.0
2.1
35
2.0
2.1
40
2.0
2.1
45
2.0
2.1
50
2.0
2.1
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Manual 0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference Only
Shield Gas
Distributor
0559210083
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (H17)
Shield (N₂)
Ball
(psi)
Ball
(psi)
120 100
NA
100 0.180 - 0.600
120 100
NA
100 0.200 - 0.600
120 100
NA
100 0.200 - 0.600
120 100
NA
100 0.200 - 0.600
120 100
NA
100 0.300 - 0.600
120 100
NA
100 0.300 - 0.600
120 100
NA
100 0.300 - 0.600
120 100
NA
100 0.300 - 0.600
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (H17)
Shield (N₂)
Ball (Bar) Ball (Bar)
(mm)
120
6.9
NA
6.9
4.5 - 15.2
120
6.9
NA
6.9
4.9 - 15.2
120
6.9
NA
6.9
5.1 - 15.2
120
6.9
NA
6.9
5.1 - 15.2
120
6.9
NA
6.9
6.9 - 15.2
120
6.9
NA
6.9
7.6 - 15.2
120
6.9
NA
6.9
7.6 - 15.2
120
6.9
NA
6.9
7.6 - 15.2
120
6.9
NA
6.9
7.6 - 15.2
Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210132
0559210065
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Pierce
Ignition
Height
Delay
Height
(in)
(sec)
(in)
(in)
0.4
0.375
0.000
0.6
0.375
0.300
1.0
0.375
0.300
1.5
0.375
0.300
2.0
0.375
0.400
2.8
0.375
0.500
5.0
0.375
0.750
8.0
0.375
0.750
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Pierce
Ignition
Height
Delay
Height
(sec)
(mm)
(mm)
0.4
9.5
0.0
0.5
9.5
5.5
1.1
9.5
7.6
1.5
9.5
7.6
1.9
9.5
9.5
2.4
9.5
11.5
3.5
9.5
14.6
5.3
9.5
19.1
7.6
9.5
19.1
207
Flow Rates (SLPM / SCFH)
H17
Preflow
- / -
Cutflow
47 / 100
Cartridge Assembly
Electrode
Art# A-10444
Electrode
0559210112
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.2
105
0.4
0.2
90
0.6
0.2
70
0.7
0.2
50
1.2
0.2
38
1.4
0.2
30
2.0
0.2
21
3.0
0.2
17
5.5
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.2
2750
0.4
0.2
2390
0.5
0.2
1700
0.8
0.2
1300
1.2
0.2
1050
1.3
0.2
860
1.7
0.2
690
2.3
0.2
520
3.2
0.2
440
5.2
TORCH DATA 100i-400i
N₂
207 / 439
173 / 367
Cartridge
0559211400
Max Kerf Width
@ Rec. Speed
(in)
0.205
0.200
0.210
0.212
0.235
0.245
0.255
0.280
Max Kerf Width
@ Rec. Speed
(mm)
5.2
5.1
5.3
5.4
5.8
6.1
6.3
6.5
7.0

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