Robotic And Bevel Cutting 400 Amp - ESAB 100i Instruction Manual

8.08 Robotic and Bevel Cutting 400 Amp

Mild Steel
400A Bevel Cut
O₂ Plasma / Air Shield
Shield Cup
Shield Cap
Shield Cup Shield Cap
0559211401 0559210154
Manual Gas Control
Effective Pre Flow
Min.
Material Pressure
Clearance
Thickness (Air)
inch (in) (psi)
0.500 0.080 15
0.625 0.080 15
0.750 0.080 15
0.875 0.080 15
1.000 0.080 15
1.250 0.080 15
1.500 0.080 15
1.750 0.080 15
2.000 0.080 15
2.250 0.080 15
2.500 0.080 15
3.000 0.080 15
3.500 0.080 15
Manual Gas Control
Effective Pre Flow
Min.
Material Pressure
Clearance
Thickness (Air)
(mm) (mm) (Bar)
12 2.0 1.0
15 2.0 1.0
20 2.0 1.0
25 2.0 1.0
30 2.0 1.0
35 2.0 1.0
40 2.0 1.0
50 2.0 1.0
60 2.0 1.0
70 2.0 1.0
80 2.0 1.0
90 2.0 1.0
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
THC Pierce Delay values shown are the minimum values. It is recommended that this value should be increased depending on the application.
Manual 0560956430
Shield Gas
Distributor
This Art Is For Reference Only
Shield Gas
Distributor
0559210075
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂) Shield (Air)
Ball (psi) Ball (psi)
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
80 90 - 80 0.200 - 0.600
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂) Shield (Air)
Ball (Bar) Ball (Bar) (mm)
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
80 6.2 - 5.5 5.1 - 15.2
Gas
Distributor Electrode
Tip
Tip Plasma Gas Distributor
0559210029 0559210062
Advanced Torch Height Control (THC)
Pierce
THC Pierce Elevation
Ignition
Delay Height
Height
(in) (sec) (in)
0.3 0.400
0.4 0.400
0.6 0.400
0.9 0.400
1.1 0.400
1.5 0.400
4.0 0.450
4.5 0.450
7.0 0.450
3.5 Edge Start
3.0 Edge Start
3.0 Edge Start
3.0 Edge Start
Advanced Torch Height Control (THC)
Pierce
THC Pierce Elevation
Ignition
Delay Height
Height
(sec) (mm)
0.3 10.2
0.4 10.2
0.7 10.2
1.1 10.2
1.4 10.2
2.8 10.8
4.1 11.4
6.7 11.4
3.3 Edge Start
3.0 Edge Start
3.0 Edge Start
3.0 Edge Start
205
Flow Rates (SLPM / SCFH)
Preflow
Cutflow 33 / 70
Cartridge Assembly
Tube
Art# A-10270_AB
Electrode / Tube
0559210006
9-7921
Basic THC
Pierce
Control Height Travel
Delay without Speed
Elevation
(in) (sec) (in) (ipm)
0.200 0.2 150
0.300 0.2 130
0.300 0.2 115
0.500 0.2 100
0.550 0.2 80
0.650 0.2 60
0.600 0.2 45
0.650 0.2 40
0.750 0.2 30
0.2 25
0.2 15
0.2 10
0.2 4
Basic THC
Pierce
Control Height Travel
Delay without Speed
Elevation
(mm/
(mm) (sec) (mm)
min)
4.5 0.2 3920
6.9 0.2 3440
9.1 0.2 2810
13.8 0.2 2100
15.8 0.2 1660
15.9 0.2 1330
15.6 0.2 1110
18.7 0.2 790
0.2 520
0.2 320
0.2 210
0.2 90
TORCH DATA 100i-400i
O₂ Air
- / - 232 / 491
203 / 430
Cartridge
0559211400
CNC Control
CNC Max Kerf
Motion Width
Delay @ Rec. Speed
(sec) (in)
0.2 0.195
0.3 0.200
0.8 0.215
0.9 0.200
0.9 0.200
1.3 0.220
2.5 0.230
4.0 0.225
6.0 0.225
3.5 0.235
3.0 0.235
3.0 0.300
3.0 0.360
CNC Control
CNC Max Kerf
Motion Width
Delay @ Rec. Speed
(sec) (mm)
0.2 4.9
0.3 5.0
0.8 5.3
0.9 5.1
1.2 5.4
1.9 5.7
2.9 5.8
5.7 5.7
3.3 6.0
3.0 6.8
3.0 8.1
3.0 9.3