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GB
Aristo 1000
AC/DC SAW
Instruction manual
0462 985 001 GB 20120605
Valid for serial no. 145-xxx-xxxx, 221-xxx-xxxx

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Table of Contents
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Summary of Contents for ESAB Aristo 1000 AC/DC SAW

  • Page 1 Aristo 1000 AC/DC SAW Instruction manual 0462 985 001 GB 20120605 Valid for serial no. 145-xxx-xxxx, 221-xxx-xxxx...
  • Page 2 - 2 -...
  • Page 3: Table Of Contents

    1 SAFETY ............2 INTRODUCTION .
  • Page 4: Safety

    SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment.
  • Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. ESAB can provide you with all necessary welding protection and accessories. - 5 - © ESAB AB 2012...
  • Page 6: Introduction

    The welding power source is used together with control unit PEK and the welding process parameters are regulated via it. The power source is part of ESAB's A2 / A6 system, which means that most of the components from this system can be used with Aristo 1000.
  • Page 7: Installation

    Note The power source can be connected for generator power. For more information, contact authorised ESAB service personnel. - 7 - © ESAB AB 2012 bb01de...
  • Page 8: Lifting Instructions

    250 mm all the way around. When installing the power source on the floor, see the dimensions according to the hole pattern on page 23. - 8 - © ESAB AB 2012 bb01de...
  • Page 9: Example Of Welding Equipment

    Example of welding equipment Welding head Return cable Measurement cable, speed Control unit Measurement cable, Motor cable workpiece Control cable Workpiece Measurement cable, welding voltage Welding power source Welding cable - 9 - © ESAB AB 2012 bb01de...
  • Page 10: Cable Routing

    Cable routing Control cable Return cable Measurement Welding cable cable, workpiece For more information regarding cable routing, see page 17 and onwards. - 10 - © ESAB AB 2012 bb01de...
  • Page 11: Mains Power Supply

    82 A 1eff Fuse anti-surge 100A 100A Note! The fuse sizes as shown above are in accordance with Swedish regulations. Use the welding power source in accordance with the relevant national regulations. - 11 - © ESAB AB 2012 bb01de...
  • Page 12: Operation

    *) There are three knob positions: Position 1, ON / OFF of mains voltage controlled from remote control unit Position 2, ON / OFF blocked Position 3, ON / OFF controlled using button 3 and 4 - 12 - © ESAB AB 2012 bb01de...
  • Page 13: Connection Of Welding And Return Cable

    A fault code appears in the control unit (PEK) settings panel. The overheating protection resets automatically and the welding process can be restarted when the temperature has fallen. - 13 - © ESAB AB 2012 bb01de...
  • Page 14: Maintenance

    21. This should be done more frequently in dirty environments. Clogged or blocked air inlets and outlets otherwise result in overheating. Orderingnumber for dust filter see page 26. - 14 - © ESAB AB 2012 bb01de...
  • Page 15 Ensure that the filter with the finest mesh is placed towards the grille. Replacing and cleaning the air filter 1. Release the air filter according to the figure 2. Clean the filter with soap and water 3. Reinstall the filter. - 15 - © ESAB AB 2012 bb01de...
  • Page 16: Fault-Tracing

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - 16 - ©...
  • Page 17 - 17 - © ESAB AB 2012 bb01cable...
  • Page 18 - 18 - © ESAB AB 2012 bb01cable...
  • Page 19 - 19 - © ESAB AB 2012 bb01cable...
  • Page 20 - 20 - © ESAB AB 2012 bb01cable...
  • Page 21 Cleaning - 21 - © ESAB AB 2012 bb01clean...
  • Page 22 Diagram - 22 - © ESAB AB 2012 bb01e...
  • Page 23: Assembly Instructions

    Assembly instructions - 23 - © ESAB AB 2012 bb01as...
  • Page 24: Connection Instruction

    Connection instruction - 24 - © ESAB AB 2012 bb01c...
  • Page 25: Order Number

    0459 839 050 Spare parts list Aristoâ 1000 AC/DC SAW 0740 801 030 Installation manual For tandem and parallel connection of Aristo 1000 AC/DC SAW Technical documentation is available on the Internet at www.esab.com - 25 - © ESAB AB 2012 bb01o...
  • Page 26: Spare Parts List

    Aristo 1000 AC/DC SAW Spare parts list Ordering no. Denomination 0458 398 003 Filter 0441 828 003 Airfilter - 26 - bb01s © ESAB AB 2012...
  • Page 27: Accessories

    Aristo 1000 AC/DC SAW Accessories Control unit PEK ....0460 504 880 Joint tracking unit GMH ... .
  • Page 28 Aristo 1000 AC/DC SAW Flux recovery unit ....0148 140 880 For more information regarding components for the A2 / A6 system see separate brochures.
  • Page 29 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 29 - notes...
  • Page 30 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 30 - notes...
  • Page 31 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 31 - notes...
  • Page 32 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...

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