ESAB 100i Instruction Manual page 178

Mild Steel
300A XTL
O₂ Plasma / Air Shield
Shield Cup
Shield Cup Shield Cap
0559211401 0559210048
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(Air)
ga (in) inch (psi)
- 1/2 0.500 20
- 5/8 0.625 20
- 3/4 0.750 20
- 7/8 0.875 20
- 1 1.000 20
- 1 1/4 1.250 20
- 1 1/2 1.500 20
- 1 3/4 1.750 20
- 2 2.000 20
- 2 1/2 2.500 20
- 3 3.000 20
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(Air)
(mm) (Bar)
12 1.4
15 1.4
20 1.4
25 1.4
30 1.4
35 1.4
40 1.4
50 1.4
60 1.4
70 1.4
Marking
Pre Flow
Pressure
30A Arc Current
(N₂)
(psi) /
(Bar)
15 / 1.0
TORCH DATA 100i-400i
Shield Gas
Distributor
Shield Cap
This Art Is For Reference Only
Shield Gas
Distributor
0559210074
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂) Shield (Air)
Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec)
100 100 NA 100 159
100 100 NA 100 161
100 100 NA 100 158
100 100 NA 100 161
100 100 NA 100 164
100 100 NA 100 164
100 100 NA 100 175
100 100 NA 100 179
100 100 NA 100 182
100 100 NA 100 201
100 100 NA 100 215
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂) Shield (Air)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1
100 6.9 NA 6.9 159
100 6.9 NA 6.9 160
100 6.9 NA 6.9 159
100 6.9 NA 6.9 164
100 6.9 NA 6.9 164
100 6.9 NA 6.9 170
100 6.9 NA 6.9 176
100 6.9 NA 6.9 181
100 6.9 NA 6.9 196
100 6.9 NA 6.9 208
Marking Flow Rates /
Arc
Pressures
Voltage
Plasma (N₂) Shield (N₂)
(psi) / (psi) /
Ball Ball (Volts)
(Bar) (Bar)
60 / 90 /
80 NA 158
4.1 6.2
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Use CCM 4.5.0 or later and Electronic Cut Chart 2.4.0 or later
Gas
Distributor
Tip Electrode
Tip Plasma Gas Distributor
0559210028 0559210062
Advanced Torch Height Control (THC)
THC Pierce
Elevation
Cut Height Pierce Ignition
Height
Delay Height
(in) (in)
0.200 0.3 0.400 0.200
0.200 0.4 0.400 0.200
0.200 0.6 0.400 0.200
0.200 0.8 0.400 0.200
0.200 1.1 0.400 0.250
0.200 1.5 0.400 0.300
0.200 2.9 0.400 0.350
0.200 5.3 0.400 0.400
0.200 1.0 Edge Start
0.200 1.0 Edge Start
0.200 1.0 Edge Start
Advanced Torch Height Control (THC)
THC Pierce
Elevation
Cut Height Pierce Ignition
Height
Delay Height
(sec) (mm) (mm)
5.1 0.3 10.2 5.1
5.1 0.4 10.2 5.1
5.1 0.7 10.2 5.1
5.1 1.1 10.2 6.2
5.1 1.4 10.2 7.3
5.1 2.2 10.2 8.3
5.1 3.6 10.2
5.1 1.0 Edge Start
5.1 1.0 Edge Start
5.1 1.0 Edge Start
Marking
Pierce Ignition Height
Height
(in) ±0.005 /
(in) ±0.005 / (mm) ±0.1
(mm) ±0.1
0.120 / 3.0 0.120 / 3.0
178
Flow Rates (SLPM / SCFH)
O₂
Preflow - / -
Cutflow 27 / 58
Cartridge Assembly
Tube
Art# A-10270_AB
Electrode /
Tube
0559210006
9-7921
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.5 0.450 140 0.2
0.5 0.450 115 0.3
0.5 0.450 100 0.4
0.5 0.450 85 0.6
0.5 0.450 70 0.9
0.5 0.500 50 1.2
0.5 0.500 35 2.7
0.5 Edge 25 5.2
0.5 Edge 18 1.0
0.5 Edge 10 1.0
0.5 Edge 7 1.0
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.5 11.4 3700 0.2
0.5 11.4 3100 0.3
0.5 11.4 2430 0.5
0.5 11.4 1830 0.9
0.5 12.4 1410 1.1
0.5 12.7 1080 2.0
0.5 Edge 810 3.4
0.5 Edge 470 1.0
0.5 Edge 310 1.0
0.5 Edge 220 1.0
THC and CNC
Control Travel
Delay Delay Speed
(ipm) /
(sec) (sec)
(mm/ min)
0 0.5 300 / 7620
Manual 0560956430
Air
194 / 412
160 / 340
Cartridge
0559211400
Max Kerf Width
@ Rec. Speed
(in)
0.149
0.179
0.185
0.182
0.183
0.193
0.208
0.250
0.245
0.416
0.500
Max Kerf Width
@ Rec. Speed
(mm)
3.6
4.3
4.7
4.6
4.8
5.1
5.6
5.9
9.4
11.7
Marking quality
degrades as
thickness
decreases.