Standard Cutting 400 Amp - ESAB 100i Instruction Manual

8.07 Standard Cutting 400 Amp

Mild Steel
400A
O₂ Plasma / Air Shield
Shield Cup
Shield Cup Shield Cap
0559211401 0559210154
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material
Pressure
Thickness
Plasma (O₂)
(Air)
ga (in) inch (psi) Ball (psi) Ball
- 1/2 0.500 15 80
- 5/8 0.625 15 80
- 3/4 0.750 15 80
- 7/8 0.875 15 80
- 1 1.000 15 80
- 1 1/4 1.250 15 80
- 1 1/2 1.500 15 80
- 1 3/4 1.750 15 80
- 2 2.000 15 80
- 2 1/4 2.250 15 80
- 2 1/2 2.500 15 80
- 3 3.000 15 80
- 3 1/2 3.500 15 80
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material
Pressure
Thickness
Plasma (O₂)
(Air)
(mm) (Bar) Ball (Bar) Ball (Bar)
12 1.0 80
15 1.0 80
20 1.0 80
25 1.0 80
30 1.0 80
35 1.0 80
40 1.0 80
50 1.0 80
60 1.0 80
70 1.0 80
80 1.0 80
90 1.0 80
Marking Flow Rates /
Marking
Pre Flow
Pressure
24A Arc Current
(N₂) Plasma (N₂)
Burn-through
(psi) /
may happen for Ball
(Bar)
thicknesses <
1/16" (0.063") /
15 / 1.0 50
1.6mm.
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
THC Pierce Delay values shown are the minimum values. It is recommended that this value should be increased depending on the application.
Manual 0560956430
Shield Gas
Distributor
Shield Cap
This Art Is For Reference Only
Shield Gas Distributor
0559210075
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (Air)
(psi) (Volts) (in) ±0.005 (sec)
90 - 80 154
90 - 80 154
90 - 80 154
90 - 80 159
90 - 80 161
90 - 80 162
90 - 80 166
90 - 80 169
90 - 80 170
90 - 80 170
90 - 80 181
90 - 80 193
90 - 80 217
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (Air)
(Volts) (mm) ±0.1 (sec)
6.2 - 5.5 154
6.2 - 5.5 154
6.2 - 5.5 155
6.2 - 5.5 161
6.2 - 5.5 162
6.2 - 5.5 164
6.2 - 5.5 167
6.2 - 5.5 170
6.2 - 5.5 175
6.2 - 5.5 187
6.2 - 5.5 200
6.2 - 5.5 219
Arc Marking
Pressures
Voltage
Shield (N₂)
(psi) / (psi) / (in) ±0.005 /
Ball (Volts)
(Bar) (Bar) (mm) ±0.1
50 /
NA 15 / 1.0 110 0.120 / 3.0
3.4
Gas
Distributor
Tip Electrode
Tip Plasma Gas Distributor
0559210029 0559210062
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(in) (in)
0.200 0.3 0.400 0.200
0.200 0.4 0.400 0.300
0.200 0.6 0.400 0.300
0.200 0.9 0.400 0.500
0.200 1.1 0.400 0.550
0.200 1.5 0.400 0.650
0.200 4.0 0.450 0.600
0.200 4.5 0.450 0.650
0.200 7.0 0.450 0.750
0.200 3.5 Edge Start
0.200 3.0 Edge Start
0.200 3.0 Edge Start
0.200 3.0 Edge Start
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(mm) (mm)
5.1 0.3 10.2 4.5
5.1 0.4 10.2 6.9
5.1 0.7 10.2 9.1
5.1 1.1 10.2 13.8
5.1 1.4 10.2 15.8
5.1 2.8 10.8 15.9
5.1 4.1 11.4 15.6
5.1 6.7 11.4 18.7
5.1 3.3 Edge Start
5.1 3.0 Edge Start
5.1 3.0 Edge Start
5.1 3.0 Edge Start
Pierce Ignition Height
Height
(in) ±0.005 / (mm) ±0.1
0.120 / 3.0
195
Flow Rates (SLPM / SCFH)
O₂
Preflow - / -
Cutflow 33 / 70
Cartridge Assembly
Tube
Art# A-10270_AB
Electrode / Tube
0559210006
9-7921
Basic THC CNC Control
Pierce
Control Height Travel
Motion
Delay without Speed
Elevation
(sec) (in) (ipm)
0.2 150
0.2 130
0.2 115
0.2 100
0.2 80
0.2 60
0.2 45
0.2 40
0.2 30
0.2 25
0.2 15
0.2 10
0.2 4
Basic THC CNC Control
Pierce
Control Height Travel
Motion
Delay without Speed
Elevation
(sec) (mm) (mm/ min)
0.2 3920
0.2 3440
0.2 2810
0.2 2100
0.2 1660
0.2 1330
0.2 1110
0.2 790
0.2 520
0.2 320
0.2 210
0.2 90
Control
THC and CNC Delay
Delay
(ipm) /
(sec) (sec)
(mm/ min)
0 0.5 200 / 5080
TORCH DATA 100i-400i
Air
232 / 491
203 / 430
Cartridge
0559211400
CNC Max Kerf
Width
Delay @ Rec. Speed
(sec) (in)
0.2 0.195
0.3 0.200
0.8 0.215
0.9 0.200
0.9 0.200
1.3 0.220
2.5 0.230
4.0 0.225
6.0 0.225
3.5 0.235
3.0 0.235
3.0 0.300
3.0 0.360
CNC Max Kerf
Width
Delay @ Rec. Speed
(sec) (mm)
0.2 4.9
0.3 5.0
0.8 5.3
0.9 5.1
1.2 5.4
1.9 5.7
2.9 5.8
5.7 5.7
3.3 6.0
3.0 6.8
3.0 8.1
3.0 9.3
Travel
Speed
Marking
quality
degrades as
thickness
decreases.