ESAB 100i Instruction Manual page 171

Aluminum
200A Bevel Cut
N₂ Plasma / H₂O Shield
Shield Retainer
Shield
Shield Retainer Shield Cap
0559211211 0559210150
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(N₂)
Thickness
inch (in) (psi)
0.500 0.080 20
0.625 0.080 20
0.750 0.080 20
0.875 0.080 20
1.000 0.080 20
1.250 0.080 20
1.500 0.080 20
1.750 0.080 20
2.000 0.080 20
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(N₂)
Thickness
(mm) (mm) (Bar)
12 2.0 1.4
15 2.0 1.4
20 2.0 1.4
25 2.0 1.4
30 2.0 1.4
35 2.0 1.4
40 2.0 1.4
50 2.0 1.4
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Manual 0560956430
Shield Gas
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210082
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (N₂) Shield (H₂O)
Ball (psi) Ball (psi)* (in)
100 90 5 55 0.250 - 0.550
80 100 5 55 0.300 - 0.550
80 100 5 55 0.300 - 0.550
80 100 5 55 0.300 - 0.550
80 100 5 55 0.350 - 0.550
80 100 5 55 0.400 - 0.550
80 100 5 55 0.400 - 0.550
80 100 5 55 0.400 - 0.550
80 100 5 55 0.400 - 0.550
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (N₂) Shield (H₂O)
Ball (Bar) Ball (Bar)* (mm)
100 6.1 5 3.8 6.1 - 14.0
85 6.7 5 3.8 7.3 - 14.0
80 6.9 5 3.8 7.6 - 14.0
80 6.9 5 3.8 8.7 - 14.0
80 6.9 5 3.8 9.8 - 14.0
80 6.9 5 3.8 10.2 - 14.0
80 6.9 5 3.8 10.2 - 14.0
80 6.9 5 3.8 10.2 - 14.0
Plasma Gas
Tip
Distributor
Tip Plasma Gas Distributor
0559210063 0559210129
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (in) (in)
0.3 0.200 0.150
0.7 0.250 0.200
0.9 0.250 0.200
1.2 0.250 0.200
1.6 0.300 0.250
3.4 0.350 0.300
0.8 Edge Start
0.8 Edge Start
0.8 Edge Start
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (mm) (mm)
0.2 4.8 3.5
0.6 6.0 4.7
1.0 6.4 5.1
1.5 7.5 6.2
2.9 8.5 7.3
0.8 Edge Start
0.8 Edge Start
0.8 Edge Start
171
Flow Rates
N₂ (SLPM / SCFH)
Preflow 13 / 28
Cutflow 28 / 59
Cartridge
Electrode
Art # A-08552
Electrode
0559210107 0559211300
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.2 0.300 110 0.3
0.2 0.350 105 0.5
0.2 0.350 90 0.6
0.2 0.350 75 0.8
0.2 0.400 50 1.0
0.2 0.450 25 2.0
0.2 Edge 20 0.8
0.2 Edge 18 0.8
0.2 Edge 12 0.8
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.2 7.3 2820 0.3
0.2 8.5 2700 0.4
0.2 8.9 2170 0.7
0.2 10.0 1350 1.0
0.2 11.1 810 1.7
0.2 Edge 530 0.8
0.2 Edge 490 0.8
0.2 Edge 320 0.8
TORCH DATA 100i-400i
H₂O (GPH / LPH)
5 / 19
5 / 19
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.120
0.126
0.127
0.133
0.144
0.180
0.197
0.201
0.204
Max Kerf Width
@ Rec. Speed
(mm)
3.0
3.2
3.3
3.6
4.3
5.0
5.0
5.2