ESAB 100i Instruction Manual page 128

Aluminum
30A
Air Plasma / Air Shield
Shield Cup
Shield Cup Shield Cap
0559211201 0559210141
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(Air)
ga (in) inch (psi)
- - 0.025 60
- - 0.037 60
- - 0.052 60
- - 0.064 60
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(Air)
(mm) (Bar)
1 4.1
1.5 4.1
2 4.1
Marking Pre Flow
Pressure
16A Arc Current
(N₂)
Burn-through may
(psi) /
(Bar)
happen for thicknesses
< 1/16" (0.063") /
20 / 1.4
1.6 mm.
BOLD TYPE indicates maximum piercing parameters.
TORCH DATA 100i-400i
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210080
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (Air) Shield (Air)
Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec)
60 120 15 120 86
60 120 15 120 86
60 120 15 120 84
60 120 15 120 80
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (Air) Shield (Air)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)
60 8.3 15 8.3 86
60 8.3 15 8.3 82
60 8.3 15 8.3 75
Marking Flow Rates /
Arc
Pressures
Voltage
Plasma (N₂) Shield (N₂)
(psi) / (psi) /
Ball Ball (Volts)
(Bar) (Bar)
40 / 80 /
20 70 93
2.8 5.5
Plasma Gas
Tip Distributor
Tip Plasma Gas Distributor
0559210121 0559210064
Advanced Torch Height Control (THC)
THC Pierce
Elevation
Cut Height Pierce Ignition
Height
Delay Height
(in) (in)
0.020 0.0 0.040 0.030
0.020 0.1 0.060 0.040
0.020 0.2 0.080 0.040
0.020 0.2 0.080 0.040
Advanced Torch Height Control (THC)
THC Pierce
Elevation
Cut Height Pierce Ignition
Height
Delay Height
(mm) (mm)
0.5 0.1 1.6 1.0
0.5 0.2 2.0 1.0
0.5 0.2 2.0 1.0
Marking
Pierce Ignition Height
Height
(in) ±0.005 /
(in) ±0.005 / (mm) ±0.1
(mm) ±0.1
0.100 / 2.5 0.100 / 2.5
128
Flow Rates (SLPM / SCFH)
Air
Preflow 19 / 40
Cutflow
40 / 85
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210101 0559211200
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.7 0.040 500 0.0
0.6 0.060 240 0.1
0.5 0.100 230 0.2
0.5 0.100 220 0.2
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.6 1.7 6060 0.1
0.5 2.5 5690 0.2
0.5 2.5 5280 0.2
THC and CNC
Control Travel
Delay Delay Speed
(ipm) /
(sec) (sec)
(mm/ min)
300 /
0 0.7
7620
Manual 0560956430
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.029
0.046
0.034
0.036
Max Kerf Width
@ Rec. Speed
(mm)
1.1
0.9
1.0
Marking quality
degrades as
thickness
decreases.