ESAB 100i Instruction Manual page 139

Plasma systems
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Aluminum
70A
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210144
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(N₂)
ga
(in)
inch
(psi)
-
-
0.064
45
-
-
0.079
45
-
-
0.097
45
-
-
0.120
45
-
3/16
0.188
45
-
1/4
0.250
45
-
3/8
0.375
45
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(N₂)
(mm)
(Bar)
2
3.1
3
3.1
4
3.1
5
3.1
6
3.1
7
3.1
8
3.1
Marking
Pre Flow
Pressure
18A Arc Current
(N₂)
Burn-through may
(psi) /
(Bar)
happen for thicknesses
< 1/16" (0.063") /
20 / 1.4
1.6 mm.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Manual 0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210080
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂)
Shield (H₂O)
Ball
(psi)
Ball (psi)* (Volts) (in) ±0.005 (sec)
55
90
5
55
155
55
90
5
55
148
55
90
5
55
150
55
90
5
55
150
55
90
5
55
150
55
90
5
55
158
55
90
5
55
162
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂)
Shield (H₂O)
Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec)
55
6.2
5
3.8
148
55
6.2
5
3.8
150
55
6.2
5
3.8
150
55
6.2
5
3.8
151
55
6.2
5
3.8
156
55
6.2
5
3.8
159
55
6.2
5
3.8
160
Marking Flow Rates /
Arc
Pressures
Voltage
Plasma (N₂)
Shield (N₂)
(psi) /
(psi) /
Ball
Ball
(Volts)
(Bar)
(Bar)
40 /
80 /
50
75
150
2.8
5.5
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210125
0559210061
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.100
0.0
0.150
0.150
0.100
0.0
0.150
0.150
0.150
0.1
0.150
0.150
0.150
0.2
0.150
0.150
0.150
0.3
0.150
0.150
0.150
0.3
0.150
0.150
0.150
0.5
0.150
0.150
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
2.5
0.0
3.8
3.8
3.8
0.1
3.8
3.8
3.8
0.2
3.8
3.8
3.8
0.3
3.8
3.8
3.8
0.3
3.8
3.8
3.8
0.3
3.8
3.8
3.8
0.4
3.8
3.8
Marking
Pierce Ignition Height
Height
(in) ±0.005 /
(in) ±0.005 / (mm) ±0.1
(mm) ±0.1
0.120 / 3.0
0.120 / 3.0
139
Flow Rates
N₂ (SLPM / SCFH)
Preflow
15 / 31
Cutflow
8 / 17
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210104
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.2
0.250
300
0.0
0.2
0.250
240
0.0
0.2
0.250
200
0.1
0.2
0.250
180
0.2
0.2
0.250
120
0.3
0.2
0.250
70
0.3
0.2
0.250
35
0.5
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.2
6.4
6120
0.0
0.2
6.4
4610
0.1
0.2
6.4
3720
0.2
0.2
6.4
2860
0.3
0.2
6.4
2060
0.3
0.2
6.4
1600
0.3
0.2
6.4
1320
0.4
THC and CNC
Control
Travel
Delay
Delay
Speed
(ipm) /
(sec)
(sec)
(mm/ min)
300 /
0
0.4
7620
TORCH DATA 100i-400i
H₂O (GPH / LPH)
5 / 19
5 / 19
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.057
0.068
0.095
0.095
0.095
0.097
0.100
Max Kerf Width
@ Rec. Speed
(mm)
1.7
2.4
2.4
2.4
2.5
2.5
2.5
Marking quality
degrades as
thickness
decreases.

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