ESAB Miggytrac 1001 Instruction Manual
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ESAB Miggytrac 1001 Instruction Manual

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GB
Miggytrac 1001
Instruction manual
0449 476 001 GB 2011- -08- -16
Valid for serial no. 0536

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Summary of Contents for ESAB Miggytrac 1001

  • Page 1 Miggytrac 1001 Instruction manual 0449 476 001 GB 2011- -08- -16 Valid for serial no. 0536...
  • Page 2 ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that auto- matic welding machine Miggytrac 1001 from serial number 0536 (2005 w.36) complies with standard EN 12100--2 and EN 60204--1, in accordance with the requirements of directive (98/37/EEC) and with standard EN 61000--6--2 and also EN 61000--6--3, in accordance with the requirements of directive (2004/108/EEC).

  • Page 3: Table Of Contents

    1 SAFETY ............2 INTRODUcTION .

  • Page 4: Safety

    SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommen- dations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 5 WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK - - Can kill Install and earth the welding unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

  • Page 6: Introduction

    The connection is done by way of two prepared control cables, which are plugged directly into the ESAB feed unit. The advantage of this is that you get power supply for the carriage, start and stop functions for the feed unit as well as the possibility of remote control of current and voltage in one and the same cable.

  • Page 7: Technical Data

    13. Direction Start/stop Driving wheels Gun bracket 14. Travel speed Magnet 10. Angle adjustment Technical data Miggytrac 1001 Supply voltage 36 -- 46 VAC Power 20 W Welding speed 150 -- 1200 mm/min Dimensions ( l x w x h )

  • Page 8: Installation

    Miggytrac 1001 can also be powered by other welding power sources via a separate transformer, see page 12. For connection of the wire feed unit to Miggytrac 1001, use control cable acc. to Accessories, on page 15. - - 8 - -...

  • Page 9: Other Connections

    It is not possible to adjust the voltage from Miggytrac 1001. ESABFeed 30- -4 och 48- -4 with M13 and M14 control panels. It is possible to adjust both voltage and wire feed from Miggytrac 1001. - - 9 - - fhc1i1ea...
  • Page 10 MIGGYTRAC 1001 ! AristoFeed with control panel fitted Dismount the door and fit the sticker (1). Mount the switch with the cabling (2). Open the socket for remote control connection (3). Fit the cabling (4). Fit the remote control socket on the front panel (5).
  • Page 11 MIGGYTRAC 1001 ! AristoFeed with U8 Dismount the door (1). Open the socket for remote control connection (2). Fit the cabling (3). Fit the remote control socket on the front panel (4). Mount the switch with the cabling on the printed circuit board (5).
  • Page 12 Miggytrac 1001 ! other feed unit makes When connecting Miggytrac 1001 to other feed units, use the transformer and the control cable you find under Accessories on page 15. 10 kohm F – G = Start / Stop function Reference +...

  • Page 13: Operation

    General safety regulations for the handling of the equipment can be found on page 4. Read through before you start using the equipment! Place Miggytrac 1001 at the weld joint. Adjust the arms so that the carriage runs diagonally towards the edge of the plate.

  • Page 14: Maintenance

    MAINTENANCE General Note: All warranty undertakings given by the supplier cease to apply if the customer attempts to rectify any faults on the machine during the warranty period. Daily Check that all cables and plugs are in good condition. Switch off the magnet and clean the bottom of the carriage. Clean the guide wheels.

  • Page 15: Accessories

    0457 357 251 ORDERING OF SPARE PARTS Miggytrac 1001 is designed and tested in accordance with the international and Euro- pean standards IEC/EN 60204- -1, ISO/EN 12100- -2 and IEC/EN 60974- -10 . It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.

  • Page 16: Dimension Drawing

    Dimension drawing - - 16 - - fhc1dim...

  • Page 17: Diagram

    Diagram - - 17 - - fhc1diag...
  • Page 18 - - 18 - - sida...

  • Page 19: Spare Parts List

    Spare parts list Edition 2011- - 08- - 16 - - 19 - - spare...
  • Page 20 Item Ordering no. Denomination Notes Miggytrac 1001 0457357090 O- -ring 0457357080 Wheel 0457357051 Axes with sprocket 0457357201 Slide screw with knob 0457357021 Switch box 0457468031 Knob 0457468041 Potentiometer speed 0457468021 Label, speed 0457468051 Switch, direction 0457468052 Switch, welding 0457468031 Potentiometer knob...
  • Page 21 - - 21 - - miggy1001...
  • Page 22 ESAB subsidiaries and representative offices Europe NORWAY Asia/Pacific Representative offices AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...

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