JUMO 709061/8-01-032 Operating Manual
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JUMO 709061/8-01-032 Operating Manual

JUMO 709061/8-01-032 Operating Manual

Tya 201 single-phase thyristor power controller
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Single-Phase Thyristor Power Controller
709061/8-01-032
709061/8-01-050
709061/8-01-020
709061/8-01-100
709061/8-01-150
709061/8-01-200
JUMO TYA 201
709061/8-01-250
Operating Manual
70906100T90Z001K000
V1.04/EN/00561071

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Summary of Contents for JUMO 709061/8-01-032

  • Page 1 JUMO TYA 201 Single-Phase Thyristor Power Controller 709061/8-01-032 709061/8-01-050 709061/8-01-100 709061/8-01-150 709061/8-01-200 709061/8-01-250 709061/8-01-020 Operating Manual 70906100T90Z001K000 V1.04/EN/00561071...
  • Page 2 All parameter settings are described in detail in the chapter "Configuration". This operating overview shows all possible parameters of the device series. Depending on the order specifications or current configuration, any parameters that are not required are hidden.

  • Page 3: Table Of Contents

    Inhalt Introduction..................7 Preface ......................7 Typographical conventions ............... 8 1.2.1 Warning symbols ....................8 1.2.2 Note symbols ....................... 9 1.2.3 Performing an action ................... 9 1.2.4 Display types ......................9 Order details ..................... 10 1.3.1 Scope of delivery ....................11 1.3.2 Accessories ......................
  • Page 4 Inhalt 3.1.1 Type 709061/X-0X-20-XXX-XXX-XX-25X ............27 Cable lugs and plug-in screw terminals as of 32 A ......28 3.2.1 Type 709063/X-0X-032-XXX-XXX-XX-25X Type 709063/X-0X-050-XXX-XXX-XX-25X ............29 3.2.2 Type 709061/X-0X-100-XXX-XXX-XX-25X ............31 3.2.3 Type 709061/X-0X-150-XXX-XXX-XX-25X Type 709061/X-0X-200-XXX-XXX-XX-25X ............32 3.2.4 Type 709061/X-0X-250-XXX-XXX-XX-25X ............33 Connection diagram ................
  • Page 5 Inhalt Display contrast ....................... 56 Switch-off......................... 56 Display lighting......................... 56 Apply default settings ...................... 56 5.1.2 Power controller ....................56 Mains switching variant ....................56 Thyristor control....................... 56 Operating mode ....................... 57 Subordinate control loop ....................58 Cycle time ........................59 Min.
  • Page 6 Min. response time ......................73 5.1.10 PROFIBUS-DP ....................74 Device address ........................ 74 Data format ........................74 5.1.11 JUMO mTRON T system interface ..............74 Alias device address ......................74 5.1.12 Changing codes ....................74 Code, manual mode ......................74 Code, operator level ......................
  • Page 7 Inhalt 6.2.2 Configuring Teach-In (prerequisite for Teach-In in manual mode) ....80 6.2.3 Performing Teach-In in manual mode ............. 81 Setpoint specification via potentiometer ..........82 Dual energy management ............... 82 Subordinate control loop ................. 84 6.5.1 Closed control loop without subordinate control ........... 84 6.5.2 Closed control loop with subordinate control ..........
  • Page 8 Inhalt What to do, if ................111 Technical data ................113 10.1 Voltage supply, load current ..............113 10.2 Galvanic isolation ................... 113 10.3 Analog inputs ..................114 10.4 Analog output (actual value output) ............. 114 10.4.1 Display and measuring accuracy ..............114 10.5 Digital inputs ..................

  • Page 9: Introduction

    They should safely switch off the subsequent heating process in the event of excess temperatures. The power controller may only be operated using original JUMO semiconduc- tor fuses. In the event of replacement, please check that the correct spare part has been used.

  • Page 10: Typographical Conventions

    1 Introduction When accessing the inner parts of the device and returning device plug-in units, modules, or components, please observe the regulations according to DIN EN 61340-5-1 and DIN EN 61340-5-2 "Protection of electronic devices from electrostatic phenomena". Use only ESD packaging for shipment. Please note that we cannot accept any liability for damage caused by ESD.

  • Page 11: Note Symbols

    1 Introduction 1.2.2 Note symbols Note This symbol is used to draw your attention to a particular issue. Reference This symbol refers to further information in other manuals, chap- ters, or sections. Footnote Footnotes are remarks that refer to specific parts of the text. Foot- notes consist of two parts: An identification marking in the text, and the footnote text itself.

  • Page 12: Order Details

    -20 ... +15 %, 48 ... 63 Hz AC 500 V -20 ... +15 %, 48 ... 63 Hz (7) Interface None RS485/422 PROFIBUS-DP JUMO mTRON T system interface or EtherCAT (8) Extra code Relay (changeover contact) 3 A Optocoupler Order code 709061 / 252 Order example...

  • Page 13: Scope Of Delivery

    1 Introduction 1.3.1 Scope of delivery 1 operating manual 1 thyristor power controller in the version ordered 1.3.2 Accessories Item Part no. Setup program 709061 (TYA 201) 00544869 USB cable A-connector B-connector 3 m 00506252 Installation kits: Installation kit for DIN rail 20 A TYA 201 00555169 Installation kit for DIN rail 32 A TYA 201 00555526...

  • Page 14: Brief Description

    1 Introduction 1.4 Brief description Device The JUMO TYA 201 is an enhancement to JUMO power controller technology. The microprocessor-controlled power controller shows all parameters on a display with background lighting and is operated using 4 keys at the front.

  • Page 15: Standards, Approvals, And Conformity

    1 Introduction 1.5 Standards, approvals, and conformity Device properties are inspected on the basis of the Low Voltage Directive DIN EN 50178. The EMC Directive is inspected on the basis of DIN EN 61326-1. Standard Electrical connection DIN VDE 0100 Protection type IP20 built-in devic- DIN EN 60529 Climatic ambient conditions...
  • Page 16 1 Introduction V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 17: Mounting

    A semiconductor fuse is installed to protect the power controller in the event of a ground fault. In the event of a defect, these may only be replaced with original JUMO semiconductor fuses. v Chapter 8.2 "Replacing a defective semiconductor fuse"...

  • Page 18: Environmental Conditions

    2 Mounting h That the data on the nameplate (rated load voltage, load current) corre- Check sponds to the data for the plant. h That the rotary electrical field has clockwise phasing if the economy circuit configuration is used. h That the configuration of the analog inputs, for example, corresponds to the wiring.

  • Page 19: Filtering And Interference Suppression

    2 Mounting 2.1.2 Filtering and interference suppression To prevent radio-frequency interference, generated with a soft start in phase- angle operation for example, electrical apparatus and plants must have inter- ference suppression implemented. The control electronics of the thyristor power controller comply with the EMC requirements of EN 61326.
  • Page 20 2 Mounting Destruction through overheating: In the event of operation at maximum load current over an extended period, the heat sink and its surroundings heat up. For this reason, at ambient temperatures above 45 °C, the maximum load cur- rent must be reduced as shown in the image, as the thyristor module would otherwise be destroyed.

  • Page 21: Wall Mounting With Screws (Default)

    2 Mounting 2.1.4 Wall mounting with screws (default) Power controllers with a load current between 20 and 50 A are affixed to a fire- proof control cabinet wall with 2 screws. The left-hand hole is more easily ac- cessible in the upper section. Power controllers with a load current between 100 and 250 A are affixed with 4 screws.
  • Page 22 2 Mounting TYA201 100A TYA201 150/200A V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...
  • Page 23 2 Mounting TYA201 250A V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 24: Mounting On Din Rail (Accessories)

    2 Mounting surface During operation, the power controller heats up to a maximum of 110 °C, depending on the load. Ensure that the lamellae of the heat sink are vertically aligned to allow the heat to be dissipated through natural convection. Fire hazard: Do not install any heat-sensitive components or devices close to the power controller.

  • Page 25: Dimensions

    2 Mounting 2.2 Dimensions 2.2.1 Type 709061/X-0X-020-XXX-XXX-XX-25X 2.2.2 Type 709061/X-0X-032-XXX-XXX-XX-25X V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 26: Type 709061/X-0X-050-Xxx-Xxx-Xx-25X

    2 Mounting 2.2.3 Type 709061/X-0X-050-XXX-XXX-XX-25X 2.2.4 Type 709061/X-0X-100-XXX-XXX-XX-25X V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 27: Type 709061/X-0X-150-Xxx-Xxx-Xx-25X Type 709061/X-0X-200-Xxx-Xxx-Xx-25X

    2 Mounting 2.2.5 Type 709061/X-0X-150-XXX-XXX-XX-25X Type 709061/X-0X-200-XXX-XXX-XX-25X V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 28: Type 709061/X-0X-250-Xxx-Xxx-Xx-25X

    2 Mounting 2.2.6 Type 709061/X-0X-250-XXX-XXX-XX-25X 2.2.7 Clearances (all types) h Allow a clearance of 10 cm from the floor. h Allow a clearance of 15 cm from the ceiling. h When fitted next to each other, no spacing between the devices is required. V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 29: Electrical Connection

    3 Electrical connection Dangerous volt- The electrical connection must only be carried out by qualified per- sonnel! Dangerous voltages will cause an electric shock in the event of contact with live parts! h Disconnect the plant from the mains voltage on all poles. All screw terminals supplied ex works must be inserted and screwed tight during operation! 3.1 Plug-in screw terminals with 20 A...

  • Page 30: Cable Lugs And Plug-In Screw Terminals As Of 32 A

    3 Electrical connection Terminal Version Conductor cross Maximum section tightening torque X2_1 and X2_2 Slotted screws, blade width 2 mm 0.25 Nm 0.2-1.5 mm Slotted screws, blade width 3 mm 0.5 Nm 0.5-2.5 mm U2, N/L2, V, L1, U1 Slotted screws, blade width 5 mm 0.6 Nm 0.5-6 mm For applications according to UL, only 60 °C or 60 °C / 75 °C copper conductors may be used!

  • Page 31: Type 709063/X-0X-032-Xxx-Xxx-Xx-25X Type 709063/X-0X-050-Xxx-Xxx-Xx-25X

    3 Electrical connection 3.2.1 Type 709063/X-0X-032-XXX-XXX-XX-25X Type 709063/X-0X-050-XXX-XXX-XX-25X Devices with a load current of 32 A and 50 A are equipped with plug-in screw terminals in the control section and cable lugs in the power section. Terminal Version Conductor cross sec- Maximum tion tightening torque...
  • Page 32 3 Electrical connection (U1) (U2) (X8) (X2_1) (L1) (N/L2) (PE) V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 33: Type 709061/X-0X-100-Xxx-Xxx-Xx-25X

    3 Electrical connection 3.2.2 Type 709061/X-0X-100-XXX-XXX-XX-25X Devices with a load current of 100 A are equipped with plug-in screw terminals in the control section and cable lugs in the power section. Terminal Version Conductor cross Maximum section tightening torque X2_1 and X2_2 Slotted screws, blade width 2 mm 0.25 Nm 0.2 to 1.5 mm...

  • Page 34: Type 709061/X-0X-150-Xxx-Xxx-Xx-25X Type 709061/X-0X-200-Xxx-Xxx-Xx-25X

    3 Electrical connection 3.2.3 Type 709061/X-0X-150-XXX-XXX-XX-25X Type 709061/X-0X-200-XXX-XXX-XX-25X Devices with a load current of 150 A are equipped with plug-in screw terminals in the control section and cable lugs in the power section. Terminal Version Conductor cross Maximum section tightening torque X2_1 and X2_2 Slotted screws, blade width 2 mm...

  • Page 35: Type 709061/X-0X-250-Xxx-Xxx-Xx-25X

    3 Electrical connection 3.2.4 Type 709061/X-0X-250-XXX-XXX-XX-25X Devices with a load current of 200 to 250 A are equipped with plug-in screw terminals in the control section and cable lugs in the power section. Terminal Version Conductor Maximum cross section tightening torque X2_1 and X2_2 Slotted screws, blade width 2 mm...

  • Page 36: Connection Diagram

    3 Electrical connection Depending on the load voltage, the fan terminal X14 must be supplied with the voltage specified below. The lead protection must be between 2 A and a maximum of 5 A. The fan is temperature-controlled, switches on automatically when the device temperature reaches 85 °C, and remains in operation until the device tempera- ture falls below 70 °C.
  • Page 37 3 Electrical connection Setpoint specification for voltage input 3 (GND) (surge proof up to max. DC +32 V) Voltage Output DC 10 V fixed voltage input (max. +10 V, 2 mA) DC +10 V Ground potential 6 (GND) external Setpoint specification with potentiometer Connection for screw terminal X2_2...
  • Page 38 RxD (+) - 5 GND Shield The shield of the Modbus cables must be routed to ground potential (PE)! (RS422/485 Modbus PROFIBUS-DP Connection JUMO mTRON T system bus 2 RJ-45 sock- 1 TX+ Transmission ets (on the data + front) 2 TX-...

  • Page 39: Switch-On Sequence

    3 Electrical connection 3.4 Switch-on sequence Observe the The S2 switch is not required if no bus system is used. general switch- The control section and power section are switched on simultaneously via on sequence switch S1. This is particularly important for the operation of transformer loads and resistance loads with a high temperature coefficient (TC >>...

  • Page 40: Single-Phase Operation: Phase / N

    3 Electrical connection 3.4.1 Single-phase operation: phase / N Setpoint input: 0(4)...20mA 0(1)...5V, 0(2)...10V Relais Optokoppler Ö Halbleiter- sicherung N/L2 Load = phase-neutral voltage = voltage on thyristor power unit = total controlled power = current in phase conductor = current in thyristor power unit see switch on sequence if bus-systems are used In the case of power controllers with a load current of 250 A, the fan terminal X14 must also be supplied with the specified voltage!

  • Page 41: Single-Phase Operation: Phase / Phase

    3 Electrical connection 3.4.2 Single-phase operation: phase / phase Setpoint input: 0(4)...20mA 0(1)...5V, 0(2)...10V Relais Optokoppler Ö Halbleiter- sicherung N/L2 Load = phase-phase voltage = phase-neutral voltage = voltage on thyristor power unit = total controlled power = current in phase conductor = current in thyristor power unit see switch on sequence if bus-systems are used In the case of power controllers with a load current of 250 A, the fan terminal...

  • Page 42: Star Connection With Accessible Star Point (N)

    3 Electrical connection 3.4.3 Star connection with accessible star point (N) 13 14 15 13 14 15 13 14 15 In the case of power controllers with a load current of 250 A, the fan terminal X14 must also be supplied with the specified voltage! The lead protection must be between 2 A and a maximum of 5 A.

  • Page 43: Open Delta Connection (Six-Wire Connection)

    3 Electrical connection 3.4.4 Open delta connection (six-wire connection) 13 14 15 13 14 15 13 14 15 In the case of power controllers with a load current of 250 A, the fan terminal X14 must also be supplied with the specified voltage! The lead protection must be between 2 A and a maximum of 5 A.

  • Page 44: Free-Running Economy Circuit With Purely Resistive Loads

    3 Electrical connection 3.4.5 Free-running economy circuit with purely resistive loads No master-slave connection is needed for this electrical circuit. 13 14 15 13 14 15 In the case of power controllers with a load current of 250 A, the fan terminal X14 must also be supplied with the specified voltage! The lead protection must be between 2 A and a maximum of 5 A.

  • Page 45: Master-Slave 3-Phase Current Economy Circuit For Resistive Loads In Star/Delta Connections, Or Transformer Loads (Resistive-Inductive)

    3 Electrical connection Advantages The free-running economy circuit has the advantage that, on average, the sup- ply voltage is subject to less impact stresses (asynchronous switching). Both power controllers operate independently of each other and control the required 3-phase power precisely. Even a possible partial load failure will not necessarily have an effect on the temperature stability of the control loop.
  • Page 46 3 Electrical connection V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 47: Operation

    4 Operation 4.1 Display after switching on the device Hourglass and As soon as the voltage supply is switched on, the Power LED first lights up national lan- permanently in green and an hourglass briefly appears on the display. The guage selection power controller then shows a range of language options on the display.

  • Page 48: Display And Control Elements

    4 Operation 4.1.1 Display and control elements Legend Comment Diagram The Power LED (green) lights up permanently when the voltage supply is connected. Flashes at regular intervals if the display lighting is switched off. v Chapter 9 "What to do, if ..." Display (96 x 64 pixels) with white background lighting.
  • Page 49 4 Operation Meaning of the symbols in the Input signal Subordinate Operating mode info line control loop load output Voltage None Phase-angle control Current Soft start with phase- angle control Interface Burst-firing operation Digital input1 Burst-firing operation with α start Digital input2 Half-wave control Input signal in-...

  • Page 50: Meaning Of The Displayed Measured Values

    4 Operation 4.1.3 Meaning of the displayed measured values Measured value Meaning Unit Mains voltage Effective value of the measured mains voltage (Measured between the L1 and N/L2 terminals) Load voltage Effective value of the measured load voltage (Measured between the V and U2 terminals) 1, 4 Load current Effective value of the measured load current...

  • Page 51: Appearance In The Configuration Level

    4 Operation 4.1.4 Appearance in the configuration level Scroll bar The entry highlighted in black is selected and contains further parameters. If there are more than three entries in one level, a scroll bar that shows the cur- rent position in the menu appears. Navigation Numerical entry Once you have reached the required parameter, the...

  • Page 52: Operating Level

    4 Operation 4.2 Operating level All parameters for the maximum device extension level are listed in the fol- lowing tables. Depending on the order details (see nameplate or device infor- mation) or the current configuration, parameters that are not required are hid- den.

  • Page 53: Power Controller

    4 Operation 4.2.2 Power controller Value range Description 0 to 75 to 90° el 75° el is set per default. If "α start" is set to "No" in the configuration, this window is not displayed and α start is set to 0° el. 10 % to max.

  • Page 54: Monitoring

    4 Operation 0 to U Note: of the load voltage, This setting is only available if Power controller Thyristor 0 to P control Continuous (power controller) is selected. of the power The unit depends on the setting for the subordinate con- trol loop and device type: v Chapter 1.3 "Order details"...
  • Page 55 4 Operation 0 to 9999.9 The absolute maximum limit values for load voltage, load current, power, resistance, mains voltage, or device temperature can be mon- itored. v Chapter 5.1.5 "Monitoring" Example: An alarm is triggered if the voltage exceeds 100 V. Current measured val- 0 ...1 ...
  • Page 56 4 Operation V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 57: Configuration

    Chapter 5.1.1 "Device data" groups v Chapter 5.1.2 "Power controller" v Chapter 5.1.3 "Analog inputs" etc. v see Chapter 5.1.9 "RS422/485" v see Chapter 5.1.10 "PROFIBUS-DP" v see Chapter 5.1.11 "JUMO mTRON T system interface" V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 58: Device Data

    5 Configuration 5.1.1 Device data Basic settings for display and temperature unit. Value / settings Description Language wizard A query appears when the device is started, asking which na- tional language is to be used to display the subsequent opera- active tion.

  • Page 59: Operating Mode

    5 Configuration Value / settings Description Operating mode Burst-firing - For slow control loops mode (Is displayed in the - For free-running economy circuit info line in the mea- - Low EMC interference through zero-voltage switching sured value over- - No reactive power is generated view level) Phase-angle - For fast control loops,...

  • Page 60: Subordinate Control Loop

    5 Configuration Value / settings Description Subordinate control , U, I , I, P Note: loop The subordinate control loop only appears for: Power controller Continuous (power Thyristor control controller). Subordinate control loops are used to eliminate or compen- sate for external disturbances, such as mains voltage fluctua- tions and changes in load resistance, that would have a negative effect on the control process.

  • Page 61: Cycle Time

    5 Configuration Value / settings Description Cycle time Fixed (500 ms) Note: This setting is only available in burst-firing operation mode. (For slow heating ele- ments) For example, for a fixed period of 500 ms, 5 sine waves are switched on and 20 switched off at an output level of 20 %. 500ms Fastest possible The cycle time is variable with this setting.

  • Page 62: Soft Start Type

    5 Configuration Value / settings Description "Yes" means that a soft start with phase-angle control or burst-firing is performed after power ON. Soft start type With phase-angle This parameter only appears if soft start is set to "Yes". control Soft start type "With phase-angle control" is available in phase-angle operation and in burst-firing operation.

  • Page 63: Current Limiting

    5 Configuration Value / settings Description Current limiting No current limiting Current limiting is implemented via phase-angle control. In this case, the load current is monitored on the basis of the select- ed current limit value and only the phase control angles that do not cause the current limit value to be exceeded are per- mitted.

  • Page 64: Analog Inputs

    5 Configuration 5.1.3 Analog inputs The power controller has a voltage input and a current input. These inputs (setpoint specification) specify the output to be provided by the power controller at the load output. In most cases, this signal is sent as a standard signal from an electronic con- troller or PLC and is adjusted with these settings.

  • Page 65: Setpoint Value Configuration

    5 Configuration 5.1.4 Setpoint value configuration This setting determines which input specifies the setpoint value, how high the base load is, and which alternative value should be applied in the event of an error. Value / settings Description Setpoint specifica- Current input This setting specifies which analog input supplies the setpoint tion...

  • Page 66: Input In The Event Of An Error

    5 Configuration Input in the event of Current, voltage, and interface input are monitored for errors an error (wire breaks or bus errors). This setting specifies which re- placement value the power controller should use if the set- point specification is incorrect. The last valid value is used per default.

  • Page 67: Base Load

    5 Configuration Base load 0 to U Note: of the load voltage, This setting is only available if Power controller Thyristor 0 to P control Continuous (power controller) is selected. of the power The unit depends on the setting for subordinate control loop and device type: v Chapter 1.3 "Order details"...

  • Page 68: Monitoring

    5 Configuration 5.1.5 Monitoring This allows an internal measurand to be monitored for compliance with limit values. Depending on the switching behavior, an overrange or underrange is output at the digital output (option: relay or optocoupler). Value / settings Description >...

  • Page 69: Limit Value Hysteresis

    5 Configuration Limit value hystere- 0 to 1 to 9999.9 Switching differential at the upper and lower limit of the moni- toring range >Load monitoring None The load is not monitored. Undercurrent Note: This parameter is only available if the device type is equipped Overcurrent with an I, I , or P subordinate control loop and the current can...

  • Page 70: Digital Inputs

    5 Configuration 5.1.6 Digital inputs There are 2 digital inputs and one additional digital input for firing pulse inhibit available, to which a potential-free contact can be connected. The following functions can be triggered with digital input 1 and 2: Switch to the configuration level Binary inputs using the Value / settings...

  • Page 71: Ext. Current Limiting

    5 Configuration Value / settings Description Ext. current limiting Note: This function can only be selected with the following presettings: Option 1: Power controller Operating mode Phase angle control Power controller Current limiting Option 2: Power controller Operating mode Pulse groups Power controller Soft start Power controller...

  • Page 72: Control Direction, Digital Input1

    5 Configuration Value / settings Description Open, load ON Per default: Inhibit input open, power controller supplies power. Open, load OFF Inhibit input closed, power controller does not supply power. 3,3V 10kW Control direction, Open, inactive The function for digital input1 can be triggered when the switching contact is open or closed.

  • Page 73: Digital Output

    5 Configuration 5.1.7 Digital output The digital output consists of a relay or an optocoupler, depending on the or- der code. With the digital output, it is possible to choose between the output mode "col- , and lective fault transmitter", "energy meter" "Interf.

  • Page 74: Control Direction, Digital Output

    5 Configuration Value / settings Description Control direction, N/O contact No error message or energy meter pulse OFF or digital output signal via interface is logically 0 "Low": Switching behavior: 14 and 15 pole and N/C contact closed or 13 and 15 optocoupler collector-emitter loop high-impedance Relay Optocoupler Ö...

  • Page 75: Analog Output

    5 Configuration 5.1.8 Analog output The actual value output is an analog output at which different internal values can be output as a standard signal. Value / settings Description Signal type, actual This setting specifies the standard signal that should be out- value output put at the actual value output.

  • Page 76: Profibus-Dp

    Data format Motorola®, Intel® / bold = default setting 5.1.11 JUMO mTRON T system interface For communication with the JUMO mTRON T automation system, see documentation 70500153T90... Value / settings Description Alias device ad- 1 to 99...

  • Page 77: Configuration Example

    5 Configuration 5.2 Configuration example Requirements Load voltage 400 V 3 heating elements each with 1 kW connected in parallel Load current: 3000 W/400 V = 7.5 A Temperature coefficient TC = 1 Operating mode: phase-angle control Subordinate control loop: U Base load: 0 %;...
  • Page 78 5 Configuration V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 79: Special Device Functions

    6 Special device functions 6.1 Detection of load faults The load monitoring function can detect and signal a load failure, partial load failure, or a partial load short circuit. Undercurrent This function is used for one or more heating elements connected in parallel that are to be monitored for failure.
  • Page 80 6 Special device functions Number of Single-phase Star connection Star connection with Delta connection heating ele- operation with separate star common star points ments points without neu- without neutral con- tral conductor ductor 50 % 50 % 21 % Example: 2 heating elements The specifications in % refer to load current changes...

  • Page 81: Teach-In

    6 Special device functions 6.1.1 Teach-In Depending on the configuration of the parameter "Load monit. Teach-In", Teach-In (i.e. determination of the load measured values in the OK state) is ei- ther performed once automatically after power ON or automatically and cycli- cally, repeatedly every minute, or manually.

  • Page 82: Manual Mode

    6 Special device functions Teach-in "Automatically (cyclically)" means that the Teach-In values are temporarily "Automatic (cy- saved again at intervals of 1 minute. This setting is particularly suitable for SIC clically)" heating elements as in this case the resistance in the load point changes with time due to aging.

  • Page 83: Performing Teach-In In Manual Mode

    6 Special device functions If Teach-In is being performed for the first time, the message "Teach-In load monitoring" appears in the bottom line of the display. 6.2.3 Performing Teach-In in manual mode The power controller is in the "Measured value overview" level. h Press the key twice to return to manual mode.

  • Page 84: Setpoint Specification Via Potentiometer

    6 Special device functions 6.3 Setpoint specification via potentiometer For this, a 5 kΩ potentiometer is connected to the voltage input. It is supplied with DC 10 V at terminal 5 of the power controller. h Configuration level Analog inputs Set voltage measuring range 0 to 10 V h Configuration level...
  • Page 85 6 Special device functions L2 L3 Device 1 Device 2 0(4)...20mA 0(4)...20mA Relay Optocoupler Relay Optocoupler Ö Ö Semiconductor- Semiconductor- fuse fuse N/L2 N/L2 1 (Device2) 1 (Device1) The two power controllers switch on at different times. Starting from the dashed lines, the dispersion of energy takes place symmetrically to the left and right (see arrows).

  • Page 86: Subordinate Control Loop

    6 Special device functions 6.5 Subordinate control loop Subordinate control loops are used to eliminate or compensate for external disturbances, such as mains voltage fluctuations and changes in load resis- tance, that would have a negative effect on the control process. 6.5.1 Closed control loop without subordinate control Supply voltage...

  • Page 87: Closed Control Loop With Subordinate Control

    6 Special device functions sponse of the temperature control loop and increases its output level (y ) until the furnace reaches the original temperature (250 °C) again. 6.5.2 Closed control loop with subordinate control To avoid power variations caused by mains voltage fluctuations, a subordi- nate control loop is built into the power controllers.
  • Page 88 6 Special device functions ∼ Eingangssignal des Leistungsstellers (0 ... 20 mA) Last Heating elements that have a positive temperature coefficient (TC) (i.e. where the electrical resistance increases with increasing temperature) are usual- ly driven by a power controller that incorporates a subordinate control loop (U control) (Figure 1).
  • Page 89 6 Special device functions This effect supports the complete control loop. As the furnace temperature ris- es towards the setpoint value, the power fed to the furnace is reduced (at the same load voltage level). This means that the power controller alone is able to slow the approach to the setpoint value.
  • Page 90 6 Special device functions Figure 3: Heating element with a negative TC Looking at the power equation P = I · R, we can see that an I control has the same regulatory effect on the power as already described for the U control.
  • Page 91 6 Special device functions Silicon carbide heating elements have a nominal resistance that can increase by a factor of 4 over the long term. So when dimensioning a system it is nec- essary to adapt the power controller to produce twice the power for the heat- ing elements.

  • Page 92: Resistance Limitation (R-Control)

    6 Special device functions 6.6 Resistance limitation (r-control) This is only possible in power controllers with current and voltage measurement that are fitted with subordinate control P (Code 001 in the order code) and only functions for load resistors with a posi- tive temperature coefficient.

  • Page 93: Current Limiting

    6 Special device functions 6.7 Current limiting Current limiting is only possible for power controllers with load current measurement, i.e. in the order details, subordinate control I, I (code 010 in the order code), or P (code 001 in the order code) must be se- lected.

  • Page 94: Α Start

    6 Special device functions 6.8 α start Default setting The phase-angle control of the first half-wave (α start) is not activated. For transformer loads, the thyristor power controllers operate in continuous burst-firing mode and in logic operation with phase control of the first half- wave.

  • Page 95: Thyristor Control Logic (Switch)

    6 Special device functions 6.11 Thyristor control logic (switch) Operating mode If the power controller is set to Thyristor control Logic (switch), the power controller operates as an electronic switch. For as long as the configured digital or analog input is closed, the thyristors are fired in zero crossing of the mains voltage and are only locked again when the digital or analog input is opened.
  • Page 96 6 Special device functions V1.04/EN/00561071 [Thyristor Power Switch TYA 201]]...

  • Page 97: Setup Program

    7 Setup program The setup program enables all data for the device to be configured conve- niently on a PC so that it can then be transferred to the device. To configure the power controller, all you need to do is insert the USB cable into the power controller and connect it to the PC.

  • Page 98: Installation

    7 Setup program 7.3 Installation h Install the setup program Installation Appearance on the PC screen steps Enter license number V1.04/EN/00561071 [Thyristor Power Switch TYA 201]]...
  • Page 99 7 Setup program Installation Appearance on the PC screen steps Installation complete Launch setup program V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 100: Program Start

    7 Setup program 7.4 Program start h Start the setup program using the Windows® Start menu h Connect the socket of the power controller to a USB socket on the PC us- ing the supplied USB cable h Click Connect in the menu bar Diagnostics The diagnosis window appears at the bottom of the screen and shows the de- vice info and the current measurement data.

  • Page 101: Forgotten The Code

    7 Setup program 7.5 Forgotten the code? If you have forgotten your password, you can extract the device data or enter a new code word via the setup program. h Perform a Data transfer Extracting set- From the device up data The extracted codes are visible in the Device data menu.

  • Page 102: Changing The Language Of The Device Texts

    7 Setup program 7.6 Changing the language of the device texts The default national language is specified in the order details. Only one nation- al language can be transmitted to the device with the setup program. h Connect the device to the PC using the USB cable h Start the setup program h Perform a Data transfer from the device...

  • Page 103: Error Messages And Alarms

    L1/N does not have the same phase angle as the load circuit U1/U2. 4. Thyristor in the master power controller The device must be returned to JUMO defective (only with three-phase economy for repair. circuit where nominal voltage < 230 V)
  • Page 104 8 Error messages and alarms Error message Cause Remedy Limiting active Device temperature is higher than 105 °C. - Ensure adequate ventilation or high temperature Device is too hot, output level is reduced! provide for additional cooling (Limited power due to excess temperature) - Reduce load current - Use power controller with high- er maximum load current...
  • Page 105 2. No voltage at terminal U1 - Check wiring - Check the wire fuse for the load circuit Slave: Thyristor defective The device must be returned to JUMO thyristor breakage for repair. h Return the device Slave: thyristor Thyristor defective...
  • Page 106 8 Error messages and alarms Error message Cause Remedy Slave: limit. Device temperature is higher than 105 °C. - Ensure adequate ventilation or active high temp. Device too hot! provide for additional cooling Output level is reduced. - Reduce load current (Limited power due to excess temperature) - Use power controller with high- er maximum load current...

  • Page 107: Binary Signal For Collective Fault

    8 Error messages and alarms 8.1 Binary signal for collective fault This signal is used for controlling the digital output and LED K1, and can also be read out from the power controller via the interfaces. You can use the setup program to configure which events (alarm and error messages) are to be grouped together as a binary signal for a collective fault.

  • Page 108: Replacing A Defective Semiconductor Fuse

    8 Error messages and alarms 8.2 Replacing a defective semiconductor fuse Opening the housing Caution! Risk of burns! The device's heat sink can heat up during operation. The current device temperature is shown on the display. v Operating overview (on the first cover page) h Disconnect the built-in device from the voltage supply on all poles v Chapter 3.3 "Connection diagram"...

  • Page 109: Accessories: Semiconductor Fuses

    8 Error messages and alarms 8.2.1 Accessories: semiconductor fuses The design of the semiconductor fuse differs according to the device type. Power con- Tripping current Screws Tighten- Part no. troller type torque 20 A Tripping current: 40 A Recessed head 3 Nm 00513108 32 A...

  • Page 110: Semiconductor Fuses Type 709061/X-0X-32

    8 Error messages and alarms h Replace the defective semiconductor fuse with a new one. h Tighten the screws with the specified tightening torque 8.2.3 Semiconductor fuses type 709061/X-0X-32... h Undo 2 hex-headed screws V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...
  • Page 111 8 Error messages and alarms h Replace the defective semiconductor fuse with a new one. h Tighten the screws with the specified tightening torque h Push the plastic housing back into the guide rails until the spring clip en- Reassembling the housing gages.
  • Page 112 8 Error messages and alarms V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 113: What To Do, If

    9 What to do, if ... What is happening? Cause / remedy Info v Chapter 5.1.1 "De- Green Power LED is - Display switch-off active flashing vice data" h Press any key Power controller is not - Parameters have been changed in the producing any output configuration level but not completed.
  • Page 114 9 What to do, if ... What is happening? Cause / remedy Info v See "Current limit- Power controller is not - Current limiting active producing full power ing" on page 61. h Check settings even though the setpoint v See - Half-wave control set "Operating value is set to 100 %...

  • Page 115: Technical Data

    10 Technical data 10.1 Voltage supply, load current Voltage supply Corresponds to the load voltage selected for the device type Control section power consumption max. 20 VA Load voltage U AC 24 V -20 % to +15 %, 48 to 63 Hz L rms AC 42 V -20 % to +15 %, 48 to 63 Hz AC 115 V -20 % to +15 %, 48 to 63 Hz...

  • Page 116: Analog Inputs

    10 Technical data 10.3 Analog inputs = 50 Ω Current 0 (4) to 20 mA R Voltage 0 (2) to 10 V R = 25 kΩ 0 (1) to 5 V R = 25 kΩ 10.4 Analog output (actual value output) Analog output Switched off as standard.

  • Page 117: General Specifications

    10 Technical data 10.7 General specifications Thyristor control: Setpoint specification Setpoint specification Setpoint specification Via inter- current input voltage input digital input1, 2 face (Can carry current up to (Surge proof up to max. DC 32 V) (Surge proof up to max. DC 32 V) 25 mA) Continuous The power controller provides the power for the load contin-...
  • Page 118 10 Technical data ≤ 2000 m above MSL Altitude Caution: At site altitudes > 1000 m above MSL, the ampacity of the power controller decreases by 0.86 % per 100 m Cooling - Natural convection up to a load current of 200 A - From 250 A of load current, forced convection - At installation heights over 1000 m, the ampacity of the power controller de- creases...

  • Page 119: Approvals / Approval Marks

    10 Technical data 10.8 Approvals / approval marks Approval Test facility Certificates / Inspection basis Valid for type mark certification numbers Underwriters Labo- E223137 UL 508 (Category NRNT), 709061/X-XX-020-... ratories pollution degree 2 Load current 20 A C22.2 NO. 14-10 Industrial Control Equipment (Category NRNT7) UL 508 (Category NRNT)
  • Page 120 10 Technical data V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...

  • Page 121: Certificates

    11 Certificates 11.1 UL & ( 5 7 , ) , & $ 7 ( 2 ) & 2 0 3 / , $ 1 & ( ( &HUWLILFDWH 1XPEHU ( 5HSRUW 5HIHUHQFH -81( ,VVXH 'DWH -802 *0%+ &2 .* ,VVXHG WR 025,7=-8&++(,0675$66(   )8/'$ *(50$1<...
  • Page 122 11 Certificates & ( 5 7 , ) , & $ 7 ( 2 ) & 2 0 3 / , $ 1 & ( ( &HUWLILFDWH 1XPEHU ( 5HSRUW 5HIHUHQFH -81( ,VVXH 'DWH 7KLV LV WR FHUWLI\ WKDW UHSUHVHQWDWLYH VDPSOHV RI WKH SURGXFW DV VSHFLILHG RQ WKLV FHUWLILFDWH ZHUH WHVWHG DFFRUGLQJ WR WKH FXUUHQW 8/ UHTXLUHPHQWV ,QGXVWULDO &RQWURO 6ZLWFKHV RSHQ W\SHV &DW 1RV    RU   IROORZHG E\  RU  IROORZHG E\     RU   IROORZHG E\             RU   IROORZHG E\ ...

  • Page 123: China Rohs

    11 Certificates 11.2 China RoHS +D]DUGRXV VXEVWDQFHV 3URGXFW JURXS  &G &U 9, 3%'( +RXVLQJ *HKlXVH 3URFHVV FRQQHFWLRQ 3UR]HVVDQVFKOXVV 0XWWHU 6FUHZ 6FKUDXEH ^: d ^: d ' d ' d ' d ' d V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...
  • Page 124 11 Certificates V1.04/EN/00561071 [Thyristor Power Switch TYA 201]...
  • Page 125 JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: JUMO House 6733 Myers Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow, Essex CM 20 2DY, UK Phone:...

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