KaVo INTRAsurg 300 Instructions For Use Manual
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KaVo INTRAsurg 300 Instructions For Use Manual

KaVo INTRAsurg 300 Instructions For Use Manual

Surgical implant rotary system non optic unit
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Instructions for use
INTRAsurg 300 / INTRAsurg 300 plus
Always be on the safe side.

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Summary of Contents for KaVo INTRAsurg 300

  • Page 1 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus Always be on the safe side.
  • Page 2 Distributed by: Manufacturer: KaVo Dental GmbH Kaltenbach & Voigt GmbH Bismarckring 39 Bismarckring 39 D-88400 Biberach D-88400 Biberach Tel. +49 7351 56-0 www.kavo.com Fax +49 7351 56-1488...

  • Page 3: Table Of Contents

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus Contents Contents User instructions ............................3 1.1 User guide ............................3 1.1.1 Symbols ..........................3 1.2 Target group ............................3 1.3 Service .............................. 3 1.4 Warranty terms and conditions ......................3 1.5 Transportation and storage .......................
  • Page 4 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus Contents 5.3.7 Rinsing function ........................33 5.3.8 Surgical motor in free use ....................34 5.3.9 Request maximum torque ....................34 5.4 Program ............................35 5.4.1 Start the program ....................... 35 5.4.2 Switch forward step ......................

  • Page 5: User Instructions

    1.4 Warranty terms and conditions KaVo provides the end customer with a warranty that the product cited in the hand‐ over certificate will function properly and guarantees zero defects in the material or processing for a period of 12 months from data of purchase, subject to the following conditions: Upon justified complaints of flaws or a short delivery, KaVo will make good its war‐...

  • Page 6: Transportation And Storage

    Claims from this warranty can only be asserted when the transfer form (copy) be‐ longing to the product has been sent to KaVo, and the original can be presented by the operator or user.

  • Page 7: Information On The Packaging: Storage And Transportation

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 1 User instructions | 1.5 Transportation and storage Outside Germany Note KaVo is not liable for damage arising from transportation. Immediately inspect the delivery after receipt! If the packaging is visibly damaged on delivery, please proceed as follows: 1.
  • Page 8 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 1 User instructions | 1.5 Transportation and storage Humidity Air pressure 6/66...

  • Page 9: Safety

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 2 Safety | 2.1 Description of safety instructions 2 Safety 2.1 Description of safety instructions 2.1.1 Warning symbol Warning symbol 2.1.2 Structure DANGER The introduction describes the type and source of the danger.
  • Page 10 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 2 Safety | 2.2 Purpose – Proper use This KaVo product is intended only for use in the field of dentistry, for surgery to expose and dissect oral tissue structures (such as the periodontal gap, gingiva, bone, the jaw, extractions and implantations).

  • Page 11: Information On Electromagnetic Compatibility

    Any waste which is generated must be recycled or disposed of in a manner which is safe both for people and for the environment. This must be done in strict com‐ pliance with all applicable national regulations. Questions on proper disposal of the KaVo product can be answered by the KaVo branch. Note A recycling pass can be downloaded from www.kavo.com.

  • Page 12: Risks From Electromagnetic Fields (Implanted Life-Sustaining System)

    Europe. Before disassembling / disposing of the product, it must be completely processed (disinfected, sterilized) according to the section "Preparation methods" Additional information can be obtained from KaVo (www.kavo.com) or your dental supplier. For final disposal, contact: Germany To return an electrical device, proceed as follows: 1.

  • Page 13: Safety Instructions

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 2 Safety | 2.3 Safety instructions International (EU) For country-specific information on disposal, contact your dental supplier. 2.3 Safety instructions CAUTION Electrical sparks in the product Explosion. ▶ Do not use product in areas subject an explosion hazard.
  • Page 14 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 2 Safety | 2.3 Safety instructions CAUTION Risks from electromagnetic fields. The functions of implanted systems (such as pacemakers) can be influenced by electromagnetic fields. ▶ Ask patients before treatment! CAUTION Electrostatic charge.

  • Page 15: Product Description

    ⑦ Surgery motor ④ Hose pump ⑧ Multifunctional foot control The KaVo INTRAsurg 300 plus has an additional lighting function and recognition function for the INTRA CL light, hand and contra-angle handpiece. Note Additional information on surgery and implantology can be obtained at: www.ka‐...

  • Page 16: Controls

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 3 Product description | 3.2 Controls 3.2 Controls A Program button ① Step (1... 6) B Parameter button ② Transfer ratio of the handpiece and C Minus button contra-angle handpiece D Plus button ③...

  • Page 17: Multifunctional Foot Control

    Move forward for the default counter-clockwise rotation of the surgical motor Only with the INTRAsurg 300 Plus: The light can be switched on/off by moving to the left, and the spot light can be turned on by moving to the right.

  • Page 18: Rating Plate For 300/300 Plus

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 3 Product description | 3.4 Rating plate for 300/300 plus 3.4 Rating plate for 300/300 plus Installation side and securing the mains input CE mark VDE mark CSA mark Classification, type BF...
  • Page 19 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 3 Product description | 3.5 Technical data for the 300/300 plus Input voltage 100 V∼/120 V∼/230 V∼ Input frequency 50/60 Hz Power consumption Max. 260 VA True power Approximately 7 Watt Speed 300 –...

  • Page 20: First Use

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 4 First use | 4.1 Electrical connection 4 First use 4.1 Electrical connection CAUTION Damaged network cable/missing protective conductor. Electrical shock. ▶ Check the network cable before use. The socket outlet must have a protective contact and meet the respective national guidelines.

  • Page 21: Unpacking

    Note When removing, note that the multifunctional foot control is tightly connected to the device. ▶ Pull out the INTRAsurg 300/300 plus vertically upward and place on a flat sur‐ face. 4.3 Adjust the mains input voltage CAUTION Voltage-conducting parts Electrical shock.
  • Page 22 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 4 First use | 4.3 Adjust the mains input voltage Shove the fuse holder② back in the drawer ③. Insert the drawer ③ in the device. A code protects the drawer from being incorrectly inserted.

  • Page 23: Mount The Bottle Holder And Use The Correct Coolant Container

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 4 First use | 4.4 Mount the bottle holder and use the correct coolant container 4.4 Mount the bottle holder and use the correct coolant container ▶ Plug-in the bottle holder ①Mat. no. 0.761.1872 and rotate it until the bottle holder faces away from the device and always secure with screw ②Mat.

  • Page 24: Connect The Surgery Motor And Coolant Reservoir

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 4 First use | 4.5 Connect the surgery motor and coolant reservoir WARNING Electric shock due to coolant ingress Injuries ▶ Rotate the bottle holder away from the device to ensure that no leaking coolant drips on the device or the electrical connection.
  • Page 25 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 4 First use | 4.5 Connect the surgery motor and coolant reservoir ESD symbol CAUTION Electrostatic charge. Destruction of electronic components. ▶ Before contacting the hose coupling, touch the bottle holder with your hand to release static electricity.
  • Page 26 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 4 First use | 4.5 Connect the surgery motor and coolant reservoir CAUTION Tipping danger from excessively heavy coolant reservoir Malfunctions ▶ Do not use coolant reservoirs that can hold more than 1 litre! ▶...

  • Page 27: Operation

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.1 Operation in general 5 Operation 5.1 Operation in general 5.1.1 Start up CAUTION Product damage from incorrectly adjusting the tension. Destruction of electrical components. ▶ Adjust the voltage input for the product to the existing mains voltage.

  • Page 28: Intra Lux Sl 550 Surgical Motor

    ▶ Attach coolant hose. 5.2.2 INTRA LUX SL 550 surgical motor Note The INTRAsurg 300 plus has a recognition function for INTRA CL light, hand and contra-angle handpieces. Handpiece and contra-angle handpiece-specific param‐ eters are automatically transferred. Check all input values before use.

  • Page 29: Remove The Handpiece Or Angle Piece

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.2 Surgical motors CAUTION Damage from changing the handpiece and angle piece during operation. Wear to the catch on the handpiece and angle piece and the motor Unbalanced motor axis.

  • Page 30: Free Use

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.3 Free use CAUTION Excessive speed. Injuries. ▶ In applications where the speed is critical, move the hinged pedal to the left position (minimum speed) before the motor starts and move up to the desired speed.
  • Page 31 Thread, Implant Note The listed indications are only examples. To prevent unnecessary risk, observe the guideline speeds given by the manufacturer of the rotating instruments. KaVo rec‐ ommends setting a speed range of 11-25/min or 11-35/min for screwing tasks. 29/66...

  • Page 32: Set The Torque Limitation

    ▶ Press the parameter button until the asterisk flashes at the torque display ③. me ter Note The torque values ③ are only for KaVo handpieces and angle pieces that operate properly. The maximum value can be changed in the parameter menu by using the Plus and Minus buttons.

  • Page 33: Set The Coolant Flow

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.3 Free use ▶ Press the parameter button until the asterisk flashes at the maximum speed Para- ①. me ter The maximum value can be changed in the parameter menu by using the Plus and Minus buttons.

  • Page 34: Selecting The Handpiece And Contra-Angle Handpiece

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.3 Free use Note The pump can only be turned on and off with the left button on the multi-functional for control. Display when the pump is turned off ⑤: 0 To save the pump at OFF (0), press the button on the multifunctional foot control and save it with the enter button.

  • Page 35: Switching The Direction Of Motor Rotation

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.3 Free use 5.3.6 Switching the direction of motor rotation Note The direction of motor rotation can only be switched with the multi-functional for control. Counterclockwise rotation <- ④ remains active until the next switch. If counterclockwise rotation is not saved by pressing the ENTER button, the motor rotates clockwise ->...

  • Page 36: Surgical Motor In Free Use

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.3 Free use ▶ Press the left button for 3 seconds to select the rinsing function. ▶ Start the drawing of the coolant by pressing the slide pedal.

  • Page 37: Program

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.4 Program The maximum torque ① of the last motor operation is displayed in Ncm. Note The torques are overwritten when the motor restarts under a minimum load of 5 Ncm.

  • Page 38: Switch Forward Step

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.4 Program 5.4.2 Switch forward step ▶ Press the right button briefly. ▶ Press the plus button. An acoustic signal confirms the entry. 5.4.3 Go backward a step ▶...

  • Page 39: Limit The Number Of Steps

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.4 Program Changed values can be saved in the parameter menu and are then available for the next use. The following values can be changed in the parameter menu: ▪...

  • Page 40: Setting Up Delivery Status

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.4 Program ▶ Press the program button for at least three seconds. An acoustic signal confirms the entry. 5.4.6 Setting up delivery status Note All entries and changes made are deleted with this function.

  • Page 41: Request Maximum Torque

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.4 Program if the motor is turned on without the corresponding entry, three acoustic signals sound, and the read-in instrument flashes on the device display with question marks, for example: ?27:1? .

  • Page 42: Functions Exclusively With The 300 Plus Program Version

    5.5 Functions exclusively with the 300 plus program version Additional functions of the INTRAsurg 300 plus with an INTRA LUX SL550 motor: ▪ Light function. ▪ IPX8 multifunction foot control (blue stirrup, rating plate).
  • Page 43 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.5 Functions exclusively with the 300 plus program version ▶ Place the INTRA CL light, hand and angle handpiece on the INTRA LUX SL 550 motor and turn it until the catch ① audibly locks in place.

  • Page 44: Light Functions

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.5 Functions exclusively with the 300 plus program version 5.5.2 Light functions Place the INTRA CL light, hand and contra-angle handpiece on the INTRA LUX SL 550 motor and turn it until the catch audibly locks in place. The INTRA CL light, hand and contra-angle handpiece is recognised and the corresponding parameters ap‐...

  • Page 45: Request Maximum Torque (Free Use)

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.5 Functions exclusively with the 300 plus program version Note The motor can only operate with retention ring ①Mat. no. 1.001.5029. Note Only the light function is activated and a 1:1 hand and angle piece is displayed with hand and angle pieces with a metal snap-in button.

  • Page 46: Intrasurg Calibration

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 5 Operation | 5.5 Functions exclusively with the 300 plus program version Step Instrument Speed (rpm) Torque Pump Motor r/l (Ncm) 27:1 11 – 50 -> 27:1 11 – 50 ->...
  • Page 47 After calibration, the following appears on the display: If calibration is unsuccessful, the following appears on the display: Note The output values are retained in case of interruption or error. The calibration automatically ends. The INTRAsurg 300 plus is ready with the new setting. 45/66...

  • Page 48: Preparation Methods Din En Iso 17664

    The product life normally ends due to wear and damage from use. Observe all manufacturer instructions. Treat KaVo gently when cleaning them. Remove deposits such as saline coolant residue, blood and saliva with a disposable cloth immediately after use. Only use fully functional products for treating patients.

  • Page 49: Cleaning

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 6 Preparation methods DIN EN ISO 17664 | 6.1 Cleaning 6.1 Cleaning Always clean directly after using the medical device to prevent contaminants from hardening. Saline solution contains sodium chloride which corrodes metal. Quickly remove all residue to prevent surface damage.
  • Page 50 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 6 Preparation methods DIN EN ISO 17664 | 6.1 Cleaning ▶ Remove the pump hose needle from the coolant reservoir. Immerse the pump hose needle in a clean container with demineralised water (50-60 ml). Place the spray hose from the instrument in an empty container or sink.

  • Page 51: Disinfection

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 6 Preparation methods DIN EN ISO 17664 | 6.2 Disinfection ▶ Press the left button briefly. You exit the rinsing menu. 6.2 Disinfection Note The motor and motor hose cannot be thermodisinfected. After treating each patient, disinfect the surfaces close to the patient that are contaminated by contact or aer‐...

  • Page 52: Drying

    6 Preparation methods DIN EN ISO 17664 | 6.3 Sterilisation in a steriliser in compliance with DIN EN 13060 Permissible disinfectants (the uses correspond to the existing manufacturer's in‐ structions and national guidelines. observe the safety data sheets.) KaVo recom‐ mends the following products based on material compatibility. The microbiological efficacy must be ensured by the disinfectant manufacturer.

  • Page 53: Packaging

    (RKI recommendation, www.rki.de). See also: 6.1.3 Rinse the hoses, Page 47 The KaVo medical devices released for sterilisation have a maximum temperature resistance of 138 ℃. 6.3.1 Packaging The sterilisation bag must be large enough for the items to be sterilised so that the bag is not stretched.

  • Page 54: Sterilisation

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 6 Preparation methods DIN EN ISO 17664 | 6.3 Sterilisation in a steriliser in compliance with DIN EN 13060 ▶ Wind all hoses previously cleaned and disinfected that are marked grey including tips and the surgical motor on the motor holder ⑥.

  • Page 55: Troubleshooting

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 6.3 Sterilisation in a steriliser in compliance with DIN EN 13060 7 Troubleshooting Note If your problem cannot be rectified after reading the following troubleshooting doc‐ umentation, please contact a KaVo-trained Service Technician.
  • Page 56 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 6.3 Sterilisation in a steriliser in compliance with DIN EN 13060 Malfunction Cause Remedy The coolant pump is set too high. ▶ Adjust the coolant flow. See also: 5.3.4 Set the coolant flow, Page 31...
  • Page 57 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 6.3 Sterilisation in a steriliser in compliance with DIN EN 13060 Malfunction Cause Remedy The hand and angle piece is im‐ ▶ Mount the handpiece and angle properly attached.

  • Page 58: Exchange The Pump Hose

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 7.1 Exchange the pump hose 7.1 Exchange the pump hose Note The parts delivered for exchange are not sterile. Rise and sterilize them before the first treatment. See also: 6.3 Sterilisation in a steriliser in compliance with DIN EN 13060, Page Note If the pump hose becomes brown after extended use, it must be exchanged.

  • Page 59: Exchange Coolant Hose

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 7.2 Exchange coolant hose Note Insert the pump hose into the pump so that it is not clamped or pinched by the lock. Run all hoses relaxed without tension. Shove the hoses firmly on the plug-in nipple to ensure a tight connection.

  • Page 60: Exchange The Coolant Hose From The Handpiece Or Angle Piece

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 7.2 Exchange coolant hose Coolant hose ④(obtainable approx. 150 mm long under Mat. no. 0.593.0252 and as a section under Mat. no. 0.065.5188) 7.2.1 Exchange the coolant hose from the handpiece or angle piece.

  • Page 61: Disposable Coolant Hose

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 7.2 Exchange coolant hose ▶ Connect the new and existing coolant hose ① to the coupling ③. ▶ Carefully remove the old hose from the motor end and simultaneously shove on the new one until the coupling ③...
  • Page 62 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 7.2 Exchange coolant hose ▶ Connect the coolant hose directly to the outside of the motor hose without loops or kinks, and affix with the accompanying holders (evenly distributed).

  • Page 63: Device Settings Table

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 7 Troubleshooting | 7.3 Device settings table 7.3 Device settings table Enter the set parameters in the table before each service check. Always check the parameters using the table after the service check.

  • Page 64: Accessories

    ▪ IPX 8 foot control element with 3.5 m connection cable (please in‐ quire)Mat. no. 1.004.8276 ⑦ ▪ Steri-Set INTRAsurg 300 (please inquire)Mat. no. 1.001.4953 includes the fol‐ lowing parts: 1x motor hose 2 m Mat. no. 1.001.2651; 1x surgical motor INTRA S 550;...

  • Page 65: Details On Electromagnetic Compatibility

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 9 Details on electromagnetic compatibility | 9.1 Guidelines and manufacturer's declaration - electromagnetic transmission 9 Details on electromagnetic compatibility 9.1 Guidelines and manufacturer's declaration - electromagnetic transmission The IS 300 is for use in an environment like the one cited below. The IS 300 customer or user should ensure that use takes place in such an environment.

  • Page 66: Guidelines And Manufacturer's Declaration - Electromagnetic Resistance To Jamming

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 9 Details on electromagnetic compatibility | 9.3 Guidelines and manufacturer's declaration - electromagnetic resistance to jamming Immunity tests IEC 60601 test level Conformance level Electromagnetic environ‐ ment - guidelines Electrostatic discharge ±...

  • Page 67: Recommended Safe Distance Between Portable And Mobile Hf Telecommunications Equipment

    Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 9 Details on electromagnetic compatibility | 9.4 Recommended safe distance between portable and mobile HF telecommunications equipment and the INTRAsurg 300 Immunity tests IEC 60601 test level Conformance level Electromagnetic environment - guidelines Conducted HF distur‐...
  • Page 68 Instructions for use INTRAsurg 300 / INTRAsurg 300 plus 9 Details on electromagnetic compatibility | 9.4 Recommended safe distance between portable and mobile HF telecommunications equipment and the INTRAsurg 300 Rated power of the trans‐ 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz...

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Intrasurg 300 plus

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