Dodge 2001 Ram 1500 Owner's Manual page 2037

21 - 402 AUTOMATIC TRANSMISSION - 44RE
OVERDRIVE UNIT (Continued)
(9) Expand front bearing locating ring with snap-
ring pliers (Fig. 168). Then slide case downward until
locating ring locks in bearing groove and release
snap-ring.
(10) Install locating ring access cover and gasket
in overdrive unit case (Fig. 169).
Fig. 168 Seating Locating Ring In Rear Bearing
1 - EXPAND BEARING LOCATING RING WITH SNAP-RING
PLIERS
2 - ACCESS HOLE
Fig. 169 Locating Ring Access Cover And Gasket
Installation
1 - TORX™ SCREWDRIVER (T25)
2 - ACCESS COVER SCREWS
OVERDRIVE CLUTCH
(1) Install overdrive clutch reaction ring first.
Reaction ring is flat with notched ends (Fig. 170).
(2) Install wave spring on top of reaction ring (Fig.
171). Reaction ring and wave ring both fit in same
ring groove. Use screwdriver to seat each ring
securely in groove. Also ensure that the ends of the
two rings are offset from each other.
NOTE: The 44RE transmission has 4 overdrive
clutch discs and 3 plates.
(3) Assemble overdrive clutch pack.
Fig. 170 Overdrive Clutch Reaction Ring Installation
1 - REACTION RING
2 - CLUTCH HUB
Fig. 171 Overdrive Clutch Wave Spring Installation
1 - WAVE SPRING
(4) Install overdrive clutch reaction plate first.
NOTE: The reaction plate is the same thickness as
the pressure plate in a 44RE transmission.
(5) Install first clutch disc followed by first clutch
plate. Then install remaining clutch discs and plates
in same order.
(6) Install clutch pack pressure plate.
(7) Install clutch pack wire-type retaining ring
(Fig. 172).
INTERMEDIATE SHAFT SPACER SELECTION
(1) Place overdrive unit in vertical position. Mount
it on blocks, or in workbench with appropriate size
mounting hole cut into it. Be sure unit is facing
upward for access to direct clutch hub. Also be sure
output shaft is not loaded and internal components
are moved rearward for accurate measurement.
(2) Determine correct thickness intermediate shaft
spacer as follows:
(a) Insert Special Tool 6312 through sun gear,
planetary gear and into pilot bushing in output
shaft. Be sure tool bottoms against planetary
shoulder.
BR/BE