Dodge 2001 Ram 1500 Owner's Manual page 2477

21 - 842 TRANSFER CASE - NV231HD
TRANSFER CASE - NV231HD (Continued)
(15) Install vacuum/indicator switch (Fig. 73).
Tighten switch to 20-34 N·m (15-25 ft. lbs.) torque.
Install new O-ring on switch beforehand, if necessary.
Fig. 73 Vacuum/Indicator Switch Installation
1 - 1-1/16" SOCKET
2 - INDICATOR SWITCH
(16) Install new sector shaft O-ring and O-ring
retainer in sector shaft bore (Fig. 74). Lubricate
O-ring with transmission fluid or petroleum jelly
after installation.
Fig. 74 Sector Shaft O-Ring And Retainer Installation
1 - SECTOR SHAFT BORE
2 - O-RING
3 - O-RING RETAINER
(17) Install shift lever on sector shaft (Fig. 75).
(18) Install washer and nut on sector shaft to
secure shift lever. Apply 1-2 drops Mopar
Seal, or equivalent, to nut threads before installation.
Then tighten nut to 27-34 N·m (20-25 ft. lbs.) torque.
1 - SHIFT LEVER
2 - NUT/WASHER
(19) Install poppet plunger and spring (Fig. 76).
(20) Install new O-ring on poppet screw and install
screw in front case (Fig. 77). Tighten screw to 16-24
N·m (12-18 ft. lbs.).
Fig. 76 Poppet Plunger And Spring Installation
1 - POPPET PLUNGER AND SPRING
Fig. 77 O-Ring Installation On Poppet Plunger
Lock N'
1 - O-RING
2 - PLUNGER SCREW
Fig. 75 Shift Lever Installation
Screw
BR/BE