Dodge 2001 Ram 1500 Owner's Manual page 1757

21 - 122 MANUAL - NV5600
MANUAL - NV5600 (Continued)
Fig. 87 Measure Countershaft End-Play
1 - EXTENSION ROD 8161
2 - DIAL INDICATOR C-3339
3 - COUNTERSHAFT
(6) Install a new input shaft seal into the input
shaft retainer with Installer C-4965.
(7) Install input shaft oil guide with C-3972-A and
Handle C-4171.
(8) Apply sealer to the input shaft retainer and
install retainer onto the clutch housing. Install bolts
and tighten to 28 N·m (20 ft.lbs.).
REVERSE GEAR
(1) Install reverse shift fork and synchronizer as
an assembly onto the reverse shift rail and output
shaft (Fig. 88).
NOTE: Raised square shoulder and snap-ring on
the synchro face the case.
(2) Install roll-pin securing the reverse shift fork
to the reverse shift rail with 6mm (7/32 in) punch
and a hammer.
(3) Install reverse gear bearing sleeve onto the
output shaft with Installer 6446 if necessary (Fig.
89).
(4) Install reverse gear, reverse gear synchronizer
cone, reverse gear outer blocker ring, and reverse
gear bearing (Fig. 90).
(5) Install output shaft ball bearing assembly and
reverse thrust washer onto the output shaft (Fig. 91).
NOTE: Raised shoulder on thrust washer faces
away from the reverse gear.
Fig. 88 Reverse Shift Fork and Synchro
1 - REVERSE SYNCHRO
2 - REVERSE SHIFT FORK
Fig. 89 Reverse Bearing Sleeve
1 - REVERSE GEAR BEARING SLEEVE
(6) Install a new output shaft nut onto the ouput
shaft.
(7) With Wrench 8226 on the output shaft nut and
Socket 6993 or 6984 holding the output shaft, tighten
the nut to 339 N·m (250 ft.lbs.).
BR/BE