Dodge 2001 Ram 1500 Owner's Manual page 1761

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21 - 126
MANUAL - NV5600
MANUAL - NV5600 (Continued)
(5) Clean the mating surfaces of shift tower and
isolator plate with suitable wax and grease remover.
(6) Apply Mopar Gasket Maker or equivalent to
sealing surface of the transmission case. Do not over
apply sealant.
(7) Install isolator plate onto the transmission case
metal side down.
(8) Install shift tower onto the isolator plate. No
sealant is necessary between the shift tower and top
of isolator plate.
(9) Verify that the shift tower, isolator plate and
the shift socket are properly aligned.
(10) Install bolts to hold the shift tower to the iso-
lator plate and the transmission case. Tighten bolts
to 10.2–11.25 N·m (7.5–8.3 ft. lbs.).
(11) Install shift boot and bezel.
(12) Connect battery negative cable.
FOUR WHEEL DRIVE
(1) Install and secure transfer case on the trans-
mission jack.
(2) Raise and align transfer case input gear with
transmission mainshaft.
(3) Move transfer case forward and seat it on
adapter.
(4) Install and tighten transfer case mounting nuts
to 41-47 N·m (30-35 ft. lbs.) if case has 3/8 studs. If
case has 5/16 studs tighten to 30-41 N·m (22-30 ft.
lbs.).
(5) Connect transfer case shift lever to range lever
on transfer case.
SPECIFICATIONS
SPECIFICATIONS - NV5600
DESCRIPTION
Plug, Crossover Cam and
Detent
Bolt, Input Retainer
Bolt, 5-6 Crossover Bracket
Bolt, Clutch Housing
Bolt, Extension/Adapter Housing
Bolt, Shift Tower
Switch, Back-up Lamp
Bolt, Shift Blocker
Bolt, PTO Cover
Pivot, Clutch Release Lever
Plug, Fill
Nut, Output Shaft
(6) Install propeller shafts with reference marks
aligned.
(7) Fill
Check lubricant level in transfer case and add lubri-
cant if necessary.
(8) Install transfer case skid plate, if equipped,
and crossmember. Tighten attaching bolts/nuts to 41
N·m (30 ft. lbs.).
(9) Install exhaust system components.
(10) Remove support and lower vehicle.
(11) Shift transmission into third gear.
(12) Clean the mating surfaces of shift tower, iso-
lator plate, and transmission case with suitable wax
and grease remover.
(13) Apply Mopar Gasket Maker or equivalent to
the sealing surface of the transmission case. Do not
over apply sealant.
(14) Install isolator plate onto the transmission
case, metal side down.
(15) Install shift tower onto the isolator plate. No
sealant is necessary between the shift tower and top
of isolator plate.
(16) Verify that the shift tower, isolator plate and
the shift tower bushings are properly aligned.
(17) Install the bolts to hold the shift tower to the
isolator plate and the transmission case. Tighten the
shift tower bolts to 10.2–11.25 N·m (7.5–8.3 ft. lbs.).
(18) Install shift lever boot and bezel.
(19) Connect battery negative cable.
TORQUE SPECIFICATIONS
N·m
48
28
28
48
48
9
28
55
40
22
30
339
transmission
with
Ft. Lbs.
35
20
20
35
35
7
20
41
30
16
22
250
BR/BE
required
lubricant.
In. Lbs.
-
-
-
-
-
80
-
-
-
-
-
-

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