Dodge 2001 Ram 1500 Owner's Manual page 1708

BR/BE
MANUAL - NV4500 (Continued)
Fig. 92 Snap Ring And Third
1 - SECOND GEAR THRUST WASHER
2 - THRUST WASHER SNAP RING
3 - THIRD GEAR BEARING SPACER
Fig. 93 Third Gear Bearing
1 - THIRD GEAR BEARING
Fig. 94 Third Gear
1 - THIRD GEAR
MANUAL - NV4500
Fig. 95 Third Gear Stop Ring
1 - SYNCHRO STOP RING
2 - THIRD GEAR
Fig. 96 Synchro Assembly (3-4)
1 - STRUT (3)
2 - SPRING (3)
3 - 3-4 SLEEVE
4 - 3-4 HUB
(22) Start 3-4 synchro assembly on mainshaft with
the hub groove and sleeve groove both facing for-
ward. Tap assembly onto shaft splines until hub is
about 3 mm (0.125 in.) away from third gear stop
ring. Then align stop ring with synchro sleeve and
hub and seat synchro assembly with Installer C-4040
(Fig. 97).
(23) Verify 3-4 synchro hub is seated on shaft with
approximately 3 mm (0.125 in.) of shaft spline visi-
ble.
NOTE: If hub is not seated, stop ring lugs are mis-
aligned. Rotate ring until lugs are engaged in 3-4
hub slots.
(24) Verify that second and third gear rotate freely
at this point. If not, determine the cause and correct.
(25) Invert mainshaft in case or bench.
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