Dodge 2001 Ram 1500 Owner's Manual page 1747

21 - 112 MANUAL - NV5600
MANUAL - NV5600 (Continued)
(7) Install second gear bearing into second gear
(Fig. 57).
Fig. 57 Second Gear Bearing
1 - BEARING
2 - GEAR
(8) Place completed 1-2 synchro, second gear and
second gear bearing to a shop press with second gear
facing upward.
(9) Install output shaft into the second gear 1-2
synchro assembly with the front of the output shaft
facing upward (Fig. 58).
(10) Press the output shaft into position.
Fig. 58 Output Shaft Into 1-2 Synchro
1 - OUTPUT SHAFT
2 - 1-2 SYNCHRO
3 - SECOND GEAR
(11) Place first gear on bench with the synchro
clutch ring up.
(12) Install first gear synchro inner blocker ring
onto first gear (Fig. 53).
(13) Install first gear synchro friction cone over the
blocker ring and onto first gear (Fig. 54).
(14) Install first gear synchro outer blocker ring
over the first gear synchro friction cone. Align one of
the lugs on the outer ring with a lug on the inner
ring (Fig. 55).
(15) Reverse the output shaft in the press.
(16) Install first gear bearing sleeve onto the out-
put shaft.
(17) Install first gear bearing sleeve the remainder
of the way onto the output shaft using Installer 8228
and a shop press (Fig. 59).
Fig. 59 First Gear Bearing Sleeve
1 - INSTALLER 8228
2 - FIRST GEAR BEARING SLEEVE
(18) Install first gear and blocker assembly onto
the output shaft (Fig. 60).
(19) Install first gear bearing over the output shaft
and into first gear.
(20) Install output shaft thrust washer onto the
output shaft (Fig. 61).
BR/BE