Precautions In Operation; Trouble Diagnosis - TGB blade 300 Service Manual

9. TRANSMISSION

Precautions in operation

Specification
Application oil: scooter gear oil
Recommended oil: KING MATE serial gear oils
Oil quantity: 750c.c. (650c.c. when replacing)
OD of shift fork shaft
ID of shift fork
Shift fork claw thickness
Torque value
Gear box cover
Gear oil drain bolt
Gear oil fill bolt
Tools
Special tools
Bearing driver (6204):
Bearing driver (6205LLU):
Bearing driver (6305):
Needle bearing driver (HK2016):
Drive shaft and oil seal driver:
Drive shaft puller:
Inner bearing puller:

Trouble Diagnosis

Engine can be started but motorcycle can not be moved.
● Damaged drive gear
● Burnt out drive gear
● Damaged gear shift system
Noise
● Worn or burnt gear
● Worn gear
Gear oil leaks
● Excessive gear oil.
● Worn or damage oil seal
9-2
PDF created with pdfFactory Pro trial version
To this chapter contents
Item
2.6~3.0kgf-m
1.1~1.5kgf-m
3.5~4.5kgf-m
TGB-440647
TGB-440631
TGB-440639
TGB-440627
TGB-440629
TGB-440638
TGB-440645
Standard value
11.982~12.000 mm
12.016~12.043 mm
5.930~6.000 mm
www.pdffactory.com
Limit (mm)
11.970 mm
12.010 mm
5.730 mm