Engine Installation - Polaris RANGER XP 1000 2018 Service Manual

ENGINE / COOLING / EXHAUST

ENGINE INSTALLATION

1. If removed from engine: install applicable coolant
hoses, stator/flywheel, starter and engine sensors.
2. Install engine in the chassis, be careful not to snag
any hoses or wiring.
3. Install fasteners retaining engine to the engine mount
bracket. Torque fasteners in sequence shown to
specification.
TORQUE
Engine Mount Fasteners:
40 ft-lbs (54 Nm)
4. Install new foam seal (PN 5416417) around
crankshaft snout prior to installing PVT inner cover.
Loosely install fasteners retaining inner cover to the
transmission and engine/trans joint.
3.24
5. Loosely install the three bolts
retaining inner cover to engine.
6. Torque PVT inner cover fasteners in sequence to
specification.
TORQUE
PVT Inner Cover Fasteners:
STEP 1: Torque to 37 ft-lb (50 Nm)
STEP 2: Loosely install bolts by hand
STEP 3: Loosely install bolts by hand
STEP 4: Loosely install bolts by hand
STEP 5: Loosely install nuts by hand
STEP 6: Torque to 50 ft-lb (68 Nm)
STEP 7: Loosely install nuts by hand
STEP 8: Torque to 50 ft-lb (68 Nm)
STEP 9: Torque to 37 ft-lb (50 Nm)
9928487 R01 - 2018 RANGER XP 1000 Service Manual
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with washers
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