Polaris RANGER Diesel 2013 Owner's Manual For Maintenance And Safety
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Polaris RANGER Diesel 2013 Owner's Manual For Maintenance And Safety

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Summary of Contents for Polaris RANGER Diesel 2013

  • Page 1 RANGER Diesel Owner's Manual for Maintenance and Safety...
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • Page 4 On paved surfaces - pavement may seriously affect handling and control. With non-Polaris approved accessories - they may seriously affect stability. ALWAYS: Wear your seat belt. Vehicle rollover could cause severe injury or death.
  • Page 5 Factory Certified Master Service Dealer®(MSD) Technician. Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during, and after, the warranty period.
  • Page 6 POLARIS, THE WAY OUT and RANGER are registered trademarks of POLARIS Industries Inc. Copyright 2012 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of produc- tion components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 7: Table Of Contents

    Specifications ........79 POLARIS Products........80 Troubleshooting .

  • Page 8: Introduction

    Failure to follow the warnings contained in this manual can result in severe injury or death. A POLARIS RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 9: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 10: Safety

    If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
  • Page 11 • On paved surfaces - pavement may seriously affect handling and control. • With non-POLARIS approved accessories - they may seriously affect stability. ALWAYS: • Wear your seat belt. Vehicle rollover could cause severe injury or death.
  • Page 12 SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING 6x6 Storage Box Load 250 lbs. (113 kg) WARNING • Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers in cargo box. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
  • Page 13 Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
  • Page 14 • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
  • Page 15 Fuel is extremely flammable. See page 34 for fuel safety warnings. • Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting. FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342-3764.

  • Page 16: Equipment Modifications

    The warranty on your POLARIS RANGER is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
  • Page 17 SAFETY Operator Safety Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never drink alcohol or use drugs or medications before or while operating this vehicle. Seat Belts Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden stop.
  • Page 18 SAFETY Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect your RANGER before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual.
  • Page 19 SAFETY Operator Safety Operating on Public Roads Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's unlawful to operate this vehicle on public streets, roads and highways.
  • Page 20 SAFETY Operator Safety Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating on Frozen Bodies of Water Severe injury or death can result if the vehicle and/or the operator fall through the ice.

  • Page 21: Features And Controls

    FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets must be used by both operator and passengers at all times. The vehicle illustrated below is shown without cab nets only to allow component identification. Always use the cab nets. Not all models come with all features.
  • Page 22 FEATURES AND CONTROLS Switches and Indicator Lights AWD/Differential Switch Wait-to-Start (Glow Plug) Light Switch Indicator Low Oil Pressure Ignition Indicator Switch Ignition Switch START The ignition switch is a three-position, key-operated switch. The key can be removed from the switch in the OFF position. The engine is off.
  • Page 23 If the low oil pressure indicator remains on when the engine is running, stop the engine immediately to avoid engine damage. Check the oil level and add oil as necessary to bring the level within the safe operating range. See page 54. If the oil level is adequate, see your POLARIS dealer for service.

  • Page 24: Gear Selector

    FEATURES AND CONTROLS Console Mode Park Brake Button Gear Selector Lever Instrument (Shifter) Cluster Cup Holder Storage 12V Auxiliary Storage Tray Outlet Compartment Auxiliary Outlet The 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights.
  • Page 25 FEATURES AND CONTROLS Console Adjustable Steering Wheel The steering wheel can be tilted upward or down- ward for rider preference. Lift and hold the adjustment lever toward you while moving the steering wheel upward or down- ward. Release the lever when the steering wheel is at the desired position.

  • Page 26: Storage Compartments

    The Rollover Protective Structure (ROPS) ROPS on this vehicle meets OSHA 1928.53 roll- over performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover.
  • Page 27 Use the strap adjusters to tighten any loose straps. Promptly replace worn or dam- aged cab nets with new cab nets, available from your authorized Polaris dealer. Securing a Net 1. After entering the vehicle, insert the lower net rod into the net mount on the floor.
  • Page 28 Push down firmly on the front of the seat until the pins are fully seated into the grommets. Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all external seats.The center seat is equipped with a lap-style seat belt. Always make...
  • Page 29 If any damage is found, or if the seat belt does not oper- ate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.

  • Page 30: Instrument Cluster

    “HOT” may display at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to pro- tect the electronic speedometer. If this occurs, take the vehicle to your Polaris dealer for proper diagnosis.
  • Page 31 FEATURES AND CONTROLS Instrument Cluster 4. Service Interval/Diagnostic Mode Indicator 5. Low Battery and Over Voltage - This warning usually indicates that the vehicle is operating at an RPM too low to keep the battery charged. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is applied.
  • Page 32 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode The wrench icon will display when the gauge is in the diagnostic mode. To exit the diagnos- tic mode, turn the ignition switch off and on. Any movement of the tires will also cause the gauge to exit the diagnostic mode.
  • Page 33 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode Programmable service interval To enable or disable the service interval: 1. Enter the diagnostic mode. 2. Toggle to the service interval screen. 3. Press and hold the MODE button for about 7 seconds, until either ON or OFF appears in the Rider Information Center, depending on your preference.

  • Page 34: Operation

    OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in this owner’s manual. Break-In Period The break-in period for your new vehicle is the first 50 hours of operation.
  • Page 35 Ensure operation Air filter, pre-filter Inspect, clean Air box sediment tube Drain deposits whenever visible Headlamp Check operation, apply POLARIS dielectric grease when lamp is replaced Brake light/tail lamp Check operation, apply POLARIS dielectric grease when lamp is replaced Seat Belts...
  • Page 36 NOTICE: For the best engine performance, to prevent engine damage and to comply with EPA/CARB warranty requirements, use ONLY the recommended diesel fuels. Use only CLEAN diesel fuel. POLARIS recommends the following diesel fuels for use in this vehicle: • Low Sulfur • Ultra Low Sulfur #2 •...
  • Page 37 OPERATION Fuel Recommendations Bio-Diesel Fuels In Europe and in the United States, as well as some other countries, non-mineral oil based fuel resources such as RME (Rapeseed Methyl Ester) and SOME (Soybean Methyl Ester), collectively known as FAME (Fatty Acid Methyl Esters), are being used as extenders for mineral oil derived diesel fuels.
  • Page 38 Fuel Recommendations Bio-Diesel Fuels B6 To B20 Bio-diesel Fuel Blend Usage B6 to B20 bio-diesel is not approved for this POLARIS application. Approved Engines Only the YANMAR TNM engine series listed below may operate with bio-diesel fuel con- centrations up to B5 for POLARIS applications.
  • Page 39 OPERATION Fuel Recommendations Refueling The fuel tank filler cap is located on the right side of the vehicle near the passenger seat. Remove the cap and add the recommended fuel to the bottom of the filler neck. Do not overfill. Cold Weather Operation Cold weather operation can result in fuel gelling if the incorrect fuel type is used.
  • Page 40 • If the ambient temperature exceeds +104° F (+40° C), the engine may overheat and cause the engine oil to break down. • If the ambient temperature is between +5° F (-15° C) and -25° F (-32° C), POLARIS rec- ommends the use of a block heater. See page 35.

  • Page 41: Starting The Engine

    OPERATION Starting the Engine NOTICE: NEVER use an engine starting aid such as ether. Engine damage will result. Before operating this vehicle in cold weather, review the cold weather operation information beginning on page 35. Always wait for the wait-to-start indicator light to turn off before cranking the engine.
  • Page 42 OPERATION Braking 1. Release the throttle pedal completely. 2. Press on the brake pedal evenly and firmly. 3. Practice starting and stopping (using the brakes) until you're familiar with the controls. Tip: When the throttle pedal is released completely and the engine speed drops near an idle, the vehi- cle has no engine braking.

  • Page 43: Driving With A Passenger

    OPERATION Driving with a Passenger 1. Perform the pre-ride inspection. See page 31. 2. Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.

  • Page 44: Driving Uphill

    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15° maximum). 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. 5. Never climb hills with excessively slip- pery or loose surfaces.

  • Page 45: Driving On Slippery Surfaces

    OPERATION Driving on Slippery Surfaces WARNING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces. Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1.

  • Page 46: Driving Over Obstacles

    OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the ter- rain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

  • Page 47: Driving Through Water

    OPERATION Driving Through Water Your POLARIS RANGER can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Driving through water deeper than the floorboards will cause engine damage and will also void the engine warranty.

  • Page 48: Parking On An Incline

    OPERATION Parking the Vehicle 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well venti- lated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

  • Page 49: Hauling Cargo

    OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.

  • Page 50: Towing Loads

    OPERATION Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and under- stand the load distribution warnings listed on the warning labels. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.

  • Page 51: Dumping The Cargo Box

    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Place the transmission in gear. 4. Engage the park brake. 5.

  • Page 52: Engaging Awd

    OPERATION All Wheel Drive (AWD) Engaging AWD Press the top of the rocker switch to engage All Wheel Drive (AWD). The illuminated amber AWD switch indicates that the vehicle is in AWD. When the AWD switch is on, the front wheels will automatically engage any time the rear wheels lose traction.

  • Page 53: Emission Control Systems

    Operation on Public Lands in the U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1c. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

  • Page 54: Maintenance

    D Have an authorized POLARIS dealer perform these services. WARNING! Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer perform these services.

  • Page 55: Periodic Maintenance Chart

    Fuel filter/water separator 50 H Drain water Shift Linkage 50 H Inspect, lubricate, adjust D Steering 50 H Lubricate Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services.
  • Page 56 D Auxiliary brake (if equipped) Inspect daily; adjust as needed Headlight aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services.

  • Page 57: Lubrication Recommendations

    Main Gearcase Oil (Transmission) AGL PLUS Transmission Fluid See page 56. Front Gearcase Oil Demand Drive PLUS Fluid See page 57. Front Prop Shaft Yoke POLARIS Premium U-Joint Lube Locate fittings and grease (3 pumps maximum). Prop Shaft Grease Zerk...

  • Page 58: Engine Oil

    NOTICE: Use of a non-recommended engine oil may cause serious engine damage. POLARIS recommends the use of POLARIS Diesel Oil (SAE CI-4) for this vehicle. Always use the the correct viscosity grade based on the ambient temperature expected during opera- tion.
  • Page 59 MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 50. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2.

  • Page 60: Gearcase Specification Chart

    50. Maintain the oil level even with the bottom of the fill plug hole threads. Refer to the Gearcase Specifications Chart for recom- mended lubricants, capacities and torque specifications. See page 80 for the part numbers of POLARIS products. Oil Check Fill Plug Drain Plug The fill plug is located on the right side of the transmis- sion.
  • Page 61 Refer to the Gearcase Specifications Chart on page 56 for recommended lubricants, capaci- ties and torque specifications. See page 80 for the part numbers of POLARIS products. Oil Check The front gearcase fill plug is located on the right side of the front gearcase.
  • Page 62 MAINTENANCE Gearcases Rear Gearcase Always check and change the rear gearcase oil at the intervals outlined in the Periodic Main- tenance Chart beginning on page 50. Maintain the fluid level at the bottom of the fill hole threads. Do not overfill. Refer to the Gearcase Specifications Chart on page Fill Plug 56 for recommended lubricants, capacities and...

  • Page 63: Cooling System

    POLARIS recommends the use of POLARIS Premium 60/40 anti-freeze/coolant or a 50/50 mixture of high quality aluminum compatible anti-freeze/coolant and distilled water. POLARIS Premium 60/40 is already premixed and ready to use. Do not dilute with water. Always follow the manufacturer's mixing recommendations for the freeze protection required in your area.

  • Page 64: Radiator Coolant Level

    Reinstall the cap. Tip: If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your POLARIS dealer. Radiator Coolant Level 1.
  • Page 65 • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product.

  • Page 66: Pvt Drying

    MAINTENANCE POLARIS Variable Transmission (PVT) System PVT Drying There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. NOTICE: Do not attempt to start the engine if water is present in the air box.
  • Page 67 MAINTENANCE Fuel Filter/Water Separator The fuel filter/water separator is located under the seat on the right side of the vehicle, between the engine and fuel tank. Inspect the separator daily for leaks. Drain water and replace the separator at the intervals outlined in the Periodic Maintenance Chart beginning on page 50.

  • Page 68: Air Filter

    MAINTENANCE Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 50. Service the air filter more frequently if the vehicle is operated in wet or dusty conditions or at high throttle openings for extended periods.
  • Page 69 MAINTENANCE Spark Arrester WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding. Remove any combustible materials from the area.

  • Page 70: Throttle System

    Freeplay should be 1/16 to 1/8 inches (1.6-3.2 mm). Idle RPM Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer for adjustment. Throttle Freeplay Adjustment 1. Remove the seat.

  • Page 71: Brake Fluid

    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 22. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle.

  • Page 72: Park Brake Adjustment

    3. There should be 0.8"-1.0" (20-25 mm) of freeplay. 4. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer. Suspension Adjustments The front and rear suspensions can be adjusted to provide a stiffer suspension, if necessary.

  • Page 73: Tire Tread Depth

    MAINTENANCE Tires WARNING Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle.

  • Page 74: Wheel Removal

    Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 5. Attach the wheel nuts and washers and finger tighten.

  • Page 75: Headlight Lamp Replacement

    MAINTENANCE Lights Headlight Lamp Replacement 1. Open the hood. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. 2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring.
  • Page 76 Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. If you suspect that a fuse or relay may not be working properly, please see your POLARIS dealer.

  • Page 77: Battery Removal

    MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Your vehicle is equipped with a sealed battery, which requires little maintenance.

  • Page 78: Battery Storage

    Check battery voltage each month during storage and recharge as needed to maintain a full charge. POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self-discharge.

  • Page 79: Cleaning And Storage

    NOTICE: Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 80 MAINTENANCE Cleaning and Storage Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehi- cle.
  • Page 81 • Coolant (test strength/fill) Storage Area/Covers Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to pre- vent condensation, and may promote corrosion and oxidation.

  • Page 82: Removal From Storage

    2. Fill the fuel tank with fuel. 3. Check all the points listed in the Daily Pre-Ride Inspection section on page 31. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer. 4. Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page Transporting the RANGER Follow these procedures when transporting the vehicle.

  • Page 83: Specifications

    SPECIFICATIONS RANGER Diesel Maximum Weight Capacity 1500 lbs. (681 kg) (includes weight of operator, passenger, cargo, accessories) Dry Weight 1435 lbs. (651 kg) Fuel Capacity 8.8 gal. (33.3 l) Engine Oil Capacity 1.8 qts. (1.7 l) Coolant Capacity (Radiator) 190 oz. (5.6 l) Coolant Capacity (Overflow) 7.5 oz.

  • Page 84: Polaris Products

    Starter Drive Grease 2871515 Premium U-Joint Lube (3 oz./89 ml cartridge) 2871551 Premium U-Joint Lube (14 oz./414 ml cartridge) 2871329 Dielectric Grease (Nyogel Additives / Miscellaneous 2872189 DOT 4 Brake Fluid 2871956 Loctite 565 Thread Sealant 2871076 POLARIS Battery Tender Charger...

  • Page 85: Troubleshooting

    PVT system leaking occurs. Clutch malfunction See your POLARIS dealer. Poor engine performance Check for clogged air filter, clogged fuel filter, water in the fuel or foreign material in fuel tank or fuel lines. See your dealer.
  • Page 86 Drain the fuel system and refuel, replace fuel filter/ water separator Old or non-recommended fuel Replace with fresh recommended fuel Water or fuel in crankcase Immediately see your POLARIS dealer Low battery voltage Recharge the battery to 12.8 VDC Mechanical failure See your dealer...
  • Page 87 TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Cause Solution Poor fuel quality or incorrect fuel Replace with recommended fuel Low fuel level Refuel Clogged fuel filter Replace Clogged air filter Replace Loose ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Kinked or plugged fuel tank vent line...

  • Page 88: Warranty

    LIMITATIONS OF WARRANTIES AND REMEDIES The POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This war-...
  • Page 89 This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that are not compatible with the vehicle. The exclusive remedy for breach of this warranty shall be, at POLARIS' exclusive option, repair or replacement of any defective materials, or components or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR- RANTY.
  • Page 90 HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting war- ranty service you must present your copy of the Warranty Registration form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY).
  • Page 91 If Purchased From A Private Party: If you purchase a POLARIS product from a private citizen, to be kept and used outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. You must nonetheless warranty regis- ter your vehicle under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your vehicle.
  • Page 92 *As related to the evaporative emission control system. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIM- ITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 93 POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that you use only Pure POLARIS parts. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effec- tiveness of the vehicle's emission controls.

  • Page 94: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 95: Index

    INDEX Accessory Outlets ......20 Component Locations..... . 17 Air Filter .

  • Page 96: Oil Change

    INDEX Key, Periodic Maintenance Chart ... . . 50 Fluid Change Engine Oil ..... . 55 Front Gearcase .
  • Page 97 Storage, Battery ......74 Polaris Products ......80 Storage, Covers.

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