Polaris xp 2013 eps Service Manual page 313

7. Remove the RH output hub assembly from the
gearcase housing.
8. Remove pinion seal, internal retaining ring and pinion
gear assembly from the gearcase housing. Inspect
and clean the gearcase housing and replace all oil
seals and O-rings.
Bearing
9. Inspect the pinion gear for chipped, broken or missing
teeth. Inspect the pinion bearing for signs of wear and
the pinion shaft seal surface for pitting.
Inspect
Pinion
Shaft
External
Snap Ring
Replace
Seal
Internal
Snap Ring
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
10. Inspect the AWD coil located in the outer cover plate
assembly. Refer to "AWD Diagnosis" for detailed
inspection process. Replace the cover plate seal and
O-ring.
Replace
O-Ring & Seal
11. Remove the roll cage assembly and rollers from the
clutch housing. Use a shop towel to cover the housing
in order to retain all the rollers.
NOTE: Rollers are spring loaded. Take care not to
allow them to fall out or lose them upon removal of
the roll cage.
12. Thoroughly clean all parts and inspect the rollers (A)
for nicks and scratches. The rollers must slide up and
down and in and out freely within the roll cage (B)
sliding surfaces and H-springs.
B
IMPORTANT: Refer to the "Electronic Parts Catalog"
for individual part availability. Most parts are to be
replaced as an assembly or as a complete kit.
13. Inspect clutch housing / ring gear (C) for a consistent
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.
FINAL DRIVE
Inspect
Coil
7
C
A
7.23