Cab Frame (Rzr Xp 4) - Polaris xp 2013 eps Service Manual

BODY / STEERING / SUSPENSION

CAB FRAME (RZR XP 4)

Assembly / Removal
NOTE: Finger tighten all components until cab
frame is completely assembled on vehicle, then
tighten to specifications listed.
1. Place rear cab frame and mid cab frame in the
vehicle so they line up with the mounting holes. You
may have to pull the rocker panels out slightly to get
the mid cab frame into place. Assemble at the coupler
joint and secure with bolts (3/8-16 x 1 1/4) and nuts
(3/8-16 Nyloc). Tighten bolts to specification.
3/8-16 Bolts:
25-28 ft-lbs (34-38 Nm)
2. Fasten rear cab frame brackets to vehicle with bolts
(M10-1.5 x 25) and nuts (M10-1.5). Tighten bolts to
specification. Fasten a tap screw (M8-1.25 x 20) to the
rear of the bracket on each side. Tighten tap screws
to specification.
M10x1.5 Bolts: 30 ft-lbs (41 Nm)
M8x1.25 Tap Screws: 15 ft-lbs (20 Nm)
3. Insert strap from safety net over front coupler post on
front cab frame. Fasten the front of the cab frame to
the base brackets and mid cab frame using the (3/8-
16 x 1 1/4) bolts and (3/8-16 Nyloc) nuts. Tighten bolts
to specification.
3/8-16 Bolts:
25-28 ft-lbs (34-38 Nm)
4. Fasten mid cab frame brackets to the vehicle with
bolts (M10-1.5 x 25) and nuts (M10-1.5). Tighten bolts
to specification. Fasten tap screws (M8-1.25 x 20) to
the outsides of each bracket. Tighten tap screws to
specification.
M10x1.5 Bolts: 30 ft-lbs (41 Nm)
M8x1.25 Tap Screws: 15 ft-lbs (20 Nm)
5.6
= T
= T
= T
= T
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
5. Fasten side bars by sliding the lower portion into the
U-shaped bracket on the mid cab frame. Fasten the
upper portion to the rear cab frame using bolts (M8-
1.25 x 25) and nuts (M8-1.25). Tighten bolts to
specification. Fasten (1/4-20 x 3/4) Torx-head screws
into lower portion of side bars through bracket slot.
Tighten tap screws to specification.
M8x1.25 Bolts: 16-18 ft-lbs (22-24 Nm)
1/4-20 Tap Screws: 6-8 ft-lbs (8-11 Nm)
6. To remove the cab frame, reverse the assembly
procedure (steps 1-5).
= T