Polaris xp 2013 eps Service Manual page 116

ENGINE / COOLING
4. Measure small end I.D. in two directions as shown.
Record measurements
specifications. Replace connecting rod if worn past
the service limit specification.
Connecting Rod Small End I.D.:
0.7879" - 0.7885" (20.015 - 20.030 mm)
Service Limit: 0.7897" (20.06 mm)
5. Install matching rod cap on connecting rod (without
bearings) and install the bolts.
6. Tighten bolts snug, then torque to 13 ft-lbs (18 Nm).
7. Using a dial bore gauge, measure big end I.D. in two
directions shown.
compare to specifications.
3.58
and compare
= In. / mm.
Record measurements
Remove bearings when
taking measurements
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
8. Refer to the number stamped onto the exhaust side
to of the connecting rod. This number represents the
bore diameter.
9. The table below lists the big end bore diameter
specifications.
Connecting Rod Big End Bore Diameters
1
1.7318-1.7321 in.
(43.989-43.996 mm)
10. Whether using new connecting rods or re-installing
the original ones, refer to the bearing selection chart
and
provided in the "Connecting Rod Bearing Selection"
procedure in this chapter.
EXHAUST
Side of Rod
Number
(Bore Diameter)
X
X
2
1.7321-1.7323 in. 1.7323-1.7326 in.
(43.996-44.003 mm) (44.003-44.010 mm)
3