Caliper Inspection - Polaris xp 2013 eps Service Manual

4. Once the pistons are removed, use a pick to carefully
remove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
5. Clean the caliper body, piston, and retaining bracket
with brake cleaner or alcohol.
IMPORTANT: Be sure to clean the seal grooves in
caliper body.
Clean
Components
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.

Caliper Inspection

1. Inspect caliper body for nicks, scratches, pitting or
wear. Measure bore
specifications. Replace if damaged or worn beyond
service limit.
Caliper Piston Bore I.D.:
Std: 1.192" (30.28 mm)
Service Limit: 1.194" (34.33 mm)
2. Inspect piston for nicks, scratches, pitting or wear.
Measure piston diameter and replace if damaged or
worn beyond service limit.
Caliper Piston O.D.:
Std: 1.186" (30.12 mm)
Service Limit: 1.184" (30.07 mm)
3. Inspect the brake disc and pads as outlined in this
chapter.
BRAKES
size and compare to
= In. / mm.
= In. / mm.
9.35
9