Fuel Tank Removal (Rzr Xp 4) - Polaris xp 2013 eps Service Manual

ELECTRONIC FUEL INJECTION
8. Install the fuel lines, vent line and clamp. Verify the line
connections are secure.
9. Reconnect the fuel pump electrical harness.
10. Reconnect negative battery cable. Test the fuel pump
by turning the ignition key on and listening for the
pump to activate. Check the fuel line fittings for leaks.
11. Finally, install engine service panel and both seats.

Fuel Tank Removal (RZR XP 4)

IMPORTANT: Syphon as much fuel from the tank as
possible before attempting to remove it from the
vehicle.
WARNING
Always wear safety goggles when working with
high pressure or flammable fluids. Failure to do so
could result in serious injury or complications.
1. Remove the driver's seat, rear passenger seats and
the engine service panel.
2. Disconnect the negative battery cable from the
battery, located under the driver's seat.
3. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line (A) from
the pump and the fuel return line (B) from the tank (see
"Fuel Lines - Quick Connect Fittings" for specific
removal procedures).
NOTE: A small amount of fuel may come out of the
fuel lines or pump fitting. Properly drain fuel into a
suitable container.
4. Remove the fuel tank vent line (C) from the tank fitting.
5. Disconnect the fuel pump electrical harness (D).
C
4.12
A
B
D
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
6. Remove the push rivets and Torx screws retaining the
right-hand rocker panel using the multi-function pliers
and a T27 Torx driver.
7. Remove the fuel tank cap and carefully lift the rocker
panel up over the fuel tank filler neck. Remove the
rocker panel from the vehicle.
NOTE: Reinstall the fuel tank cap once the rocker
panel is removed.
8. Remove the (2) fuel tank bracket fasteners that retain
the fuel tank in the chassis. Swing the tank brackets
clear of the fuel tank for removal.