Polaris xp 2013 eps Service Manual page 65

PISTON / RINGS / CONNECTING ROD / CRANKSHAFT / BALANCE SHAFT
Piston - Standard O.D. - Measured 90 degrees to pin,
0.39 in. (10 mm) up from piston skirt. See text.
Piston
Piston Pin Bore I.D. (Standard)
Piston Pin Bore I.D. (Service Limit)
Piston Pin O.D. (Standard)
Piston Pin
Piston Pin O.D. (Service Limit)
Installed
Gap
Piston Ring
Ring to Groove
Clearance
Connecting Rod Small End I.D. (Standard)
Connecting Rod Small End I.D. (Service Limit)
Connecting Rod 1 - Marking
2 - Marking
3 - Marking
B - Marking
G - Marking
Y - Marking
Main Journal O.D. (Service Limit)
Crankshaft B - Marking
G - Marking
Y - Marking
Rod Journal O.D. (Service Limit)
Crankshaft Runout Limit (PTO and MAG)
Bearing Journal O.D. (Standard)
Balance Shaft
Bearing Journal O.D. (Service Limit)
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
Top Ring (Standard)
Top Ring (Service Limit)
Second Ring (Standard)
Second Ring (Service Limit)
Oil Control Rails (Standard)
Oil Control Rails (Service Limit)
Top Ring (Standard)
Second Ring (Standard)
Service Limit
Connecting Rod Big End Bore I.D.
Connecting Rod Big End Bore I.D.
Connecting Rod Big End Bore I.D.
Main Journal O.D. (Standard)
Main Journal O.D. (Standard)
Main Journal O.D. (Standard)
Rod Journal O.D. (Standard)
Rod Journal O.D. (Standard)
Rod Journal O.D. (Standard)
© Copyright 2012 Polaris Sales Inc.
ENGINE / COOLING
3.6597 ± 0.0003" (92.959 ± 0.008 mm)
0.7877" - 0.7881" (20.009 - 20.018 mm)
0.7893" (20.05 mm)
0.7873" - 0.7875" (20.000 - 20.005 mm)
0.7866" (19.98 mm)
0.010" - 0.014" (0.25 - 0.35 mm)
0.0196" (0.5 mm)
0.015" - 0.025" (0.37 - 0.63 mm)
0.028" (0.70 mm)
0.008" - 0.028" (0.20 - 0.70 mm)
0.0354" (0.9 mm)
0.0007" - 0.0023" (0.020 - 0.060 mm)
0.0047" (0.12 mm)
0.7879" - 0.7885" (20.015 - 20.030 mm)
0.7897" (20.06 mm)
1.7318" - 1.7321" (43.989 - 43.996 mm)
1.7321" - 1.7323" (43.996 - 44.003 mm)
1.7323" - 1.7326" (44.003 - 44.010 mm)
1.6140" - 1.6143" (40.996 - 41.004 mm)
1.6137" - 1.6140" (40.988 - 40.995 mm)
1.6134" - 1.6137" (40.980 - 40.987 mm)
1.6129" (40.970 mm)
1.6118" - 1.6122" (40.942 - 40.950 mm)
1.6115" - 1.6118" (40.934 - 40.941 mm)
1.6112" - 1.6115" (40.926 - 40.933 mm)
1.6104" (40.906 mm)
Less than 0.001" (0.025 mm)
1.4939" - 1.4946" (37.946 - 37.962 mm)
1.4921" (37.900 mm)
3
3.7