Buell 2007 FIREBOLT Service Manual page 505

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ASSEMBLY
1. See Figure 6-10. Assemble inner and outer ramps.
a. Apply multi-purpose grease to balls and ramps.
b. Insert balls in sockets of outer ramp.
c. Install inner ramp on hub of outer ramp with tang
180° from hook of outer ramp.
d. Install new retaining ring in groove of outer ramp
hub.
2. See Figure 6-11. Install ramp assembly.
a. Fit coupling over cable end with rounded side
inboard, the ramp connector button outboard.
b. With retaining ring side of ramp assembly facing
inward, place hook of ramp around coupling button.
c. Rotate assembly counterclockwise until tang on
inner ramp fits in slot of primary cover.
3. Secure assembly in place.
a. Thread nut on adjusting screw until slot of screw is
accessible with a screwdriver.
b. Turn adjusting screw counterclockwise until resis-
tance is felt.
c. Adjust clutch release
CLUTCH.
d. Fit nut hex into recess of outer ramp.
e. Install clutch adjusting lockplate and spring.
4. Install clutch inspection cover and new gasket with three
TORX screws with washers. Tighten in a crosswise pat-
tern to 84-108 in-lbs (9.5-12.2 Nm).
5. Adjust clutch cable. See
11 1
WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
6. Connect negative battery cable to battery terminal.
Tighten fastener to 72-96 in-lbs (8-11 Nm).
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WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
7. Install seat. See 2.38 SEAT.
6-8 2007 Buell Firebolt: Drive/Transmission
mechanism. See
1.9 CLUTCH.
WARNING
WARNING
a0112x6x
2
1
1. Outer ramp
2. Balls (3)
3. Tang
4. Retaining ring
5. Inner ramp
6. Hook
Figure 6-10. Inner & Outer Ramp
1.9
8413
6
5
4
1. Outer ramp
2. Adjusting screw
3. Coupling
4. Cable end
5. Lockplate
6. Slot in primary cover
Figure 6-11. Nut and Outer Ramp
3
4
5
6
1
2
3