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10. Fill transmission to proper level with fresh lubricant. See
1.9 CLUTCH.
8806
2
1
1.
Primary cover
2.
Lever, engine
3.
Engine lever pinch screw
4.
Clutch inspection cover
Figure 6-7. Installing Primary Cover
11. See
Figure 6-7.
Install clutch inspection cover (4) with
new gasket and three TORX screws with washers.
Tighten screws in a crosswise pattern to 84-108 in-lbs
(9.5-12.2 Nm).
8806
1
8
7
6
1.
Engine shift lever
2.
Primary cover
3.
Clutch inspection cover
4.
Drain plug
5.
Flange head bolt
6.
Chain adjuster screw
7.
Locknut
8.
Shift linkage assembly
Figure 6-8. Installing Shift Linkage
12. See
Figure 6-8.
Install rubber washer and engine shift
lever assembly (1).
13. After applying LOCTITE 271, install flange bolt (5) and
shift pedal to primary cover, and tighten to 22-24 ft-lbs
(30-32.5Nm).
14. After applying LOCTITE 271 (red), tighten engine shift
lever pinch screw to 48-60 in-lbs (5.4-6.8 Nm).
6-6
2007 Buell Firebolt: Drive/Transmission
4
3
2
3
5
4
15. If the shift linkage assembly (8) was removed for any rea-
son, apply Loctite 271 to fasteners and tighten to 36-60
in-lbs (4-6.8 Nm). Adjust to rider comfort.
16. Install chin fairing. See
2.33 CHIN
11
1
WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
17. Connect negative battery cable to battery terminal.
Tighten fastener to 72-96 in-lbs (8-11 Nm)
11
1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
18. Install seat. See
2.38
SEAT.
FAIRING.
WARNING
WARNING