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M800S series
Mitsubishi M800S series Manuals
Manuals and User Guides for Mitsubishi M800S series. We have
2
Mitsubishi M800S series manuals available for free PDF download: Connection And Set Up Manual
Mitsubishi M800S series Connection And Set Up Manual (648 pages)
Brand:
Mitsubishi
| Category:
Control Unit
| Size: 35.75 MB
Table of Contents
Table of Contents
30
System Basic Configuration
38
System Basic Configuration Drawing
39
General Connection Diagram
40
General Connection Diagram [M800S]
41
General Connection Diagram [M80]
43
General Connection Diagram [E80]
47
Connecting a Spindle Drive Unit
47
Connecting a Pulse-Controlled Inverter
49
List of Configuration
52
Control Unit [M800S]
53
Control Unit [M80]
53
Control Unit [E80]
53
Display Unit [M800S]
54
Display Unit [M80]
54
Display Unit [E80]
54
Keyboard Unit [M800S]
55
Keyboard Unit [M80]
55
Keyboard Unit [E80]
55
Operation Panel I/O Unit
56
Remote I/O Unit [M800S/M80]
57
Remote I/O Unit [E80]
58
Function Expansion Unit [M80]
58
Communication Expansion Unit
58
Manual Pulse Generator
59
Synchronous Feed Encoder
59
MITSUBISHI CNC Machine Operation Panel [M800S/M80]
59
MITSUBISHI CNC Machine Operation Panel [E80]
60
Handy Terminal
60
Cable Connector Sets
60
Thermistor Sets
61
Genuine Memory Card
61
Durable Parts
61
Replacements
61
List of Cables
62
System Type
63
General Specifications
64
Environment Conditions [M800S]
65
Installation Environment Conditions
65
24VDC Stabilized Power Supply Selecting Conditions
68
Environment Conditions [M80]
69
Installation Environment Conditions
69
24VDC Stabilized Power Supply Selecting Conditions
72
Environment Conditions [E80]
73
Installation Environment Conditions
73
24VDC Stabilized Power Supply Selecting Conditions
76
Control Unit [M800S]
77
Fcu8-Mu542 / Fcu8-Ma542 / Fcu8-Mu541 / Fcu8-Ma541
77
Control Unit [M80]
89
Fcu8-Mu511 / Fcu8-Mu512 / Fcu8-Mu501 / Fcu8-Mu502
89
Control Unit [E80]
92
Fcu8-Mu513 / Fcu8-Mu514
92
Display Unit [M800S]
96
Type (FCU8-DU141-31)
96
15-Type (FCU8-DU181-31)
98
Precautions
100
Display Unit [M80]
101
Type (FCU8-DU121-12)
101
Type (FCU8-DU141-32)
103
15-Type (FCU8-DU181-32)
105
Precautions
107
Display Unit [E80]
108
Type (FCU8-DU121-13)
108
Precautions
109
Keyboard Unit
110
Keyboard for 8.4-Type Display Unit (FCU8-KB026)
111
Keyboard for 8.4-Type Display Unit (FCU8-KB028)
112
Keyboard for 8.4-Type Display Unit (FCU8-KB029)
113
Keyboard for 10.4-Type Display Unit (FCU8-KB041)
114
Keyboard for 10.4-Type Display Unit (FCU8-KB046)
115
Keyboard for 10.4-Type Display Unit (FCU8-KB047)
116
Keyboard for 10.4-Type Display Unit (FCU8-KB048)
117
Keyboard for 15-Type Display Unit (FCU8-KB083)
118
Keyboard for 8.4-Type Display Unit (FCU8-KB024)
119
Keyboard for 8.4-Type Display Unit (FCU8-KB025)
120
Operation Panel I/O Unit
121
List of Units
121
Fcu8-Dx731 / Fcu8-Dx750 / Fcu8-Dx760 / Fcu8-Dx761 / Fcu8-Dx834
122
Remote I/O Unit
148
List of Units
148
Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408 / Fcu8-Dx409
149
Function Expansion Unit
189
Functional Safety Expansion Unit (FCU8-EX133)
189
Communication Expansion Unit
190
CC-Link (FCU8-EX561)
190
Profibus-Dp (Fcu8-Ex563)
193
CC-Link IE Field (FCU8-EX564)
196
Ethernet/Ip (FCU8-EX565)
199
FL-Net (FCU8-EX568)
202
Option Relay Unit (FCU8-EX702)
205
Option Relay Unit (FCU8-EX703)
206
Manual Pulse Generator
207
Manual Pulse Generator (UFO-01-2Z9)
207
Manual Pulse Generator (HD60C)
208
Synchronous Feed Encoder
209
Synchronous Feed Encoder (OSE-1024-3-15-68)
209
MITSUBISHI CNC Machine Operation Panel
211
Main Panel a , B
211
(Fcu8-Kb921 / Fcu8-Kb922 / Fcu8-Kb925 , Fcu8-Kb923 / Fcu8-Kb924 / Fcu8-Kb926)
211
Sub Panel a (FCU8-KB931 / FCU8-KB941)
217
Handy Terminal
222
Thermistor
226
Thermistor(Pt3C-51F-M2)
226
Exclusive SD Cards for MITSUBISHI CNC
227
Specifications and Precautions of USB/SD/LAN Interface
228
USB Interface (Memory I/F Card)
228
SD Interface (Memory I/F Card)
229
LAN Interface (Control Unit)
229
Installation
230
Heat Radiation Countermeasures
231
Noise Countermeasures
234
Connection of Frame Ground (FG)
234
Shield Clamping of Cables
235
Connecting Spark Killers
236
Lightning Surge Protection Countermeasure
237
Unit Installation
238
Display Unit
238
Keyboard Unit
241
Operation Panel I/O Unit
247
Remote I/O Unit
248
Functional Safety Expansion Unit
250
Communication Expansion Unit
251
MITSUBISHI CNC Machine Operation Panel
253
Precautions for Connecting
256
Precautions for Wiring
257
Precautions When Connecting/Disconnecting Cables
257
Precautions for Using Optical Communication Cable
260
Precautions for Connecting 24V Power Supply
261
Turning the Power ON/OFF
262
Connection of Control Unit
264
Control Unit Connection System Drawing
265
Connecting with Power Supply
266
Connecting with Emergency Stop Signal
267
Connecting with Operation Panel I/O Unit
270
Connecting with Remote I/O Unit
271
Connecting with Drive Unit
272
Connecting with Drive Unit MDS-E/EH Series
273
Connection of Optical Communication Cables
273
Drive Unit Arrangement
276
Connecting with Drive Unit MDS-EM/EMH Series
277
Connecting with Drive Unit MDS-EJ/EJH Series
279
Connecting with Pulse-Controlled Inverter [E80]
280
Connecting with RS-232C Device
282
Connecting with Skip Signal (Sensor)
283
Connecting with Manual Pulse Generator
285
Handle Numbers
286
Connecting with Synchronous Feed Encoder
287
Connecting I/O Device Via Communication Expansion Unit
288
Connecting I/O Device Via CC-Link
289
Connecting I/O Device Via PROFIBUS-DP
292
Connecting I/O Device Via CC-Link IE Field
293
Connecting I/O Device Via Ethernet/Ip
294
Connecting I/O Device Via FL-Net
295
Connection of Keyboard Unit
296
Keyboard Unit Connection System Drawing
297
Connecting with Operation Panel I/O Unit
297
Connection of Operation Panel I/O Unit
298
Operation Panel I/O Unit Connection System Drawing
299
Connecting with Power Supply
300
Connecting with Frame Ground
301
Connecting with Control Unit
303
Connecting with Keyboard Unit
303
Connecting with Remote I/O Unit
304
Connecting with Manual Pulse Generator (MPG)
305
Handle Numbers
307
Connecting with Machine Operation Panel
308
Wiring for 24V Common Input
309
Wiring for 0V Common Input
311
Wiring for Source Type Output
313
Example of Wiring CJ42 (FCU8-DX760)
316
Connection with the Scan Input Signal (FCU8-DX834)
317
Connection with the Scan Output Signal (FCU8-DX834)
318
Connecting with Analog Output Signal (FCU8-DX731)
319
Connecting with Analog I/O Signal (FCU8-DX761)
320
Connection of Remote I/O Unit
322
Remote I/O Unit Connection System Drawing
323
Connecting with Power Supply
324
Connecting with Frame Ground
326
Connecting with Control Unit
327
Connecting with Operation Panel I/O Unit
328
Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)
329
Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)
334
Connecting with Safety Machine Control Signal (FCU8-DX651)
342
Connecting with Analog I/O Signal (FCU8-DX202)
344
Connecting with Thermistor (FCU8-DX408)
346
Connecting with Multi-Analog Input Signal (FCU8-DX409)
349
Connection of Manual Pulse Generator
358
Manual Pulse Generator Connection System Drawing
359
Connecting with Control Unit
360
Connecting with Operation Panel I/O Unit
360
Connection of Synchronous Feed Encoder
362
Synchronous Feed Encoder Connection System Drawing
363
Connecting with Control Unit
363
Connection of MITSUBISHI CNC Machine Operation Panel
364
Machine Operation Panel Connection System Drawing
365
Connecting with Power Supply
366
Connecting with Frame Ground
367
Connecting with Operation Panel I/O Unit
367
Connecting Emergency Stop Switch
368
Connecting with Sub Panel
368
Software Interface
371
Connection of Handy Terminal
376
Handy Terminal Connection System Drawing
377
Connecting with Control Unit
377
Cable
378
Symbols for Writing Cable Drawings
379
Cable Relating to NC
380
FCUA-R050/R054 Cable
380
G071 Cable
381
G123 Cable
381
G430 Cable
382
G460 Cable
383
J010 Cable
384
J012 Cable
384
J020/J021/J022 Cable
385
J023/J024/J025 Cable
386
J026/J027 Cable
387
J030/J031 Cable
388
J070/J071 Cable
389
J100 Cable
390
J120 Cable
391
J121 Cable
391
J210 Cable
392
J221 Cable
393
J224 Cable
394
J225 Cable
395
J303 Cable
395
J350 Cable
396
J351 Cable
396
J460 Cable
397
J461 Cable
397
R2-TM Terminator Connector
398
Cable Relating to Drive Unit
399
Cable Wire and Assembly
399
CNP2E-1 Cable
400
CNP3EZ-2P/CNP3EZ-3P Cable
401
CNV2E-8P/CNV2E-9P Cable
402
CNV2E-D Cable
403
CNV2E-HP Cable
403
DG30 Cable
404
G380 Cable
404
J395 Cable
405
J396 Cable
406
MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable
407
MR-BT6V2CBL Cable
407
MR-D05UDL3M-B Cable
408
MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable
408
SH21 Cable
409
List of Cable Connector Sets
410
Setup Outline
412
Hardware Configuration
413
Flow of Initial Setup
415
Setting the Hardware
418
Setting Drive Unit MDS-E/EH Series
419
Setting the Rotary Switch
419
Setting DIP Switch
420
Setting Drive Unit MDS-EM/EMH Series
421
Setting the Rotary Switch
421
Setting Drive Unit MDS-EJ/EJH Series
422
Setting the Rotary Switch
422
Setting the DIP Switch
423
Setting up Without Connecting to the Motor/Drive Units at the Startup of Drive Unit
424
Connecting the Batteries
425
Control Unit Battery
425
Servo Drive Unit Battery
427
Connecting and Setting the Remote I/O Unit
430
Outline of the Remote I/O Unit
430
Connection and Station No. Setting on Remote I/O Unit
432
Station No. Setting When Using Multiple Remote I/O Units
435
PLC Device Assignment of Digital Signal (DI/DO)
439
Fixed Device Assignment
440
Arbitrary Device Assignment
441
Thermistor Input Interface
445
Initializing the NC Internal Data (SRAM)
446
Setting up with M80/M800S SETUP INSTALLER
448
Activate M80/M800S SETUP INSTALLER
450
Install Custom Screen
452
Install Start-Up Screen
453
Install APLC C Language Module
454
Install User Cycle
455
Setting the Parameters and Date/Time
456
Selecting the NC System Type and Displayed Language
457
Setting the Parameters for the System Specifications
458
Setting the Parameters for the Machine Specifications
459
Setting Date and Time
461
Sequence Program Writing
462
Writing Sequence Program Using the SD Card
463
Setting the Ethernet Communication
463
Confirming the IP Address for CNC
463
Setting the IP Address for PC Side
463
Connecting the Control Unit and a Personal Computer
465
Setting the Communication with GX Developer
466
Setting the Parameters on GX Developer
468
Parameter Setting Screen
468
Setting the Number of Device Points
469
Setting the Number of Common Pointer Points
470
Setting the Program Execution Order
471
Writing a Sequence Program with GX Developer
472
Writing a Sequence Program to ROM with GX Developer
474
Setting the Communication with GX Works2
475
Setting the Parameters on GX Works2
476
Parameter Setting Screen
476
Setting Device Points
477
Setting Common Pointer no
478
Setting Program Executing Order
479
Writing a Sequence Program with GX Works2
480
Writing a Sequence Program to ROM with GX Works2
483
Setting the PLC Parameters
484
Confirming the Basic Operation
486
Checking Inputs/Outputs and Alarms
487
Confirming Manual Operation
488
Using the Manual Pulse Generator
488
Using JOG Feed
488
Servo Simplified Adjustment
489
First Measure against Vibration
489
NC Analyzer2
490
Setting the Position Detection System
492
Adjusting the Absolute Position Detection System
493
Basic Position Alignment Method I
494
Basic Position Alignment Method II
497
Machine End Stopper Method: Automatic Initialization
499
Machine End Stopper Method: Manual Initialization
503
Dog-Type
506
Setting the Grid Interval and the Reference Encoder for Grid Interval
507
Precautions Common for the Initilization Operation
507
Precautions Common for the Dogless-Type Absolute Position Encoder
508
Adjustment of Reference Position Return in Relative Position Detection System
509
Dog-Type Reference Position Return Operation
509
Dog-Type Reference Position Return Adjustment Procedures
510
Setting the Tool Entry Prohibited Range
516
Stroke End (H/W OT)
517
Stored Stroke Limit (S/W OT)
518
Outline
518
Stored Stroke Limit I
521
Stored Stroke Limit II
522
Stored Stroke Limit IB
524
Stored Stroke Limit IC
525
Movable Range During Inclined Axis Control
526
Stored Stroke Limit for Rotation Axis
527
Changing the Area for the Stored Stroke Limit I
527
Precautions
528
Setting the Machine Error Compensation
530
Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation
531
Outline
531
Setting Compensation Data
533
Setting Method
535
Using a Linear Axis as Basic Axis
535
Using a Rotary Axis as Basic Axis
537
Bidirectional Pitch Error Compensation
538
Outline
538
Setting Method
539
When the Basic Axis Is a Linear Axis
539
When the Basic Axis Is a Rotary Axis
542
Setting the Position Switches
544
Outline
545
Setting and Operation Examples of Dog1 and Dog2
546
Canceling the Position Switch
547
Setting the Backlash Compensation
548
Backlash Compensation
549
Backlash Compensation II
550
Enabling Conditions for Backlash Compensation II
551
Procedure of Setting Backlash Compensation II
551
Setting the Backlash Compensation II Acceleration Rate
551
Setting Compensation Amount of Backlash Compensation II
552
Precautions for Setting Parameters
553
Confirming the Spindle Operation
556
In Manual Operation (with Manual Numerical Command)
557
In MDI Operation
558
Confirming the Rotation Speed
558
Setting the Handy Terminal
560
Inputting the Data from a Personal Computer
561
Inputting the Data from NC
564
Setting the Deceleration Check
566
Function
567
Deceleration Check Method
569
Deceleration Check for Opposite Direction Movement Reversal
571
Parameter
572
Relation with Other Functions
574
Precautions
575
Adjust S-Analog Screen
576
Adjustment Preparations
578
Performing Automatic Adjustments
578
Performing Manual Adjustments
579
Device Open Parameter Screen
582
SRAM Open Parameter Screen
588
Data Backup and Restoration
594
All Backup
596
All Restoration
598
Appx.1: Setting the System Lock
600
Setting the Encryption Key
601
Setting of Expiration Date
602
Display of Time Limit Warning and Alarm Notification
603
Caution
603
Appx.2: Protection Setting
604
Protect Setting Screen
605
Returning the Password to the Non-Input State (Operation Level 0 to 3)
608
Changing the Operation Level to One of 4 to 6
608
Changing the Password
609
Clearing the Password
610
Changing the Protection Level
611
Saving the Protection Level Setting
611
Appx.3: Displaying Original Logo on Standard Screen
612
Appx.4: EMC Installation Guidelines
614
Introduction
615
EMC Directives
615
EMC Measures
616
Panel Structure
616
Measures for Control Panel Body
616
Measures for Door
617
Measures for Power Supply
617
Measures for Wiring in Panel
618
Precautions for Wiring in Panel
618
Shield Treatment of Cables
619
EMC Countermeasure Parts
620
Shield Clamp Fitting
620
Ferrite Core
621
Surge Absorber
622
Selection of Stabilized Power Supply
624
Appx.5: Restrictions for Lithium Batteries
626
Restriction for Packing
627
Target Products
627
Handling by User
628
Reference
628
Products Information Data Sheet (er Battery)
629
Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
631
California Code of Regulation "Best Management Practices for Perchlorate Materials
631
Restriction Related to EU Battery Directive
632
Important Notes
632
Information for End-User
632
Appx.6: Precautions for Compliance to Ul/C-UL Standards
634
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Mitsubishi M800S series Connection And Set Up Manual (542 pages)
Brand:
Mitsubishi
| Category:
Control Unit
| Size: 31.42 MB
Table of Contents
Table of Contents
30
1 System Basic Configuration
38
System Basic Configuration Drawing
39
2 General Connection Diagram
40
General Connection Diagram [M800S]
41
General Connection Diagram [M80]
42
3 List of Configuration
44
Control Unit [M800S]
45
Control Unit [M80]
45
Display Unit [M800S]
45
Display Unit [M80]
45
Keyboard Unit [M800S]
46
Keyboard Unit [M80]
46
Operation Panel I/O Unit
47
Remote I/O Unit
48
Function Expansion Unit [M80]
48
Communication Expansion Unit
48
Manual Pulse Generator
49
Synchronous Feed Encoder
49
MITSUBISHI CNC Machine Operation Panel
49
Handy Terminal
49
Cable Connector Sets
49
Thermistor Sets
50
Genuine Memory Card
50
Durable Parts
50
Replacements
50
List of Cables
51
4 General Specifications
54
Environment Conditions [M800S]
55
Installation Environment Conditions
55
24VDC Stabilized Power Supply Selecting Conditions
57
Environment Conditions [M80]
58
Installation Environment Conditions
58
24VDC Stabilized Power Supply Selecting Conditions
60
Control Unit [M800S]
61
Fcu8-Mu542 / Fcu8-Ma542 / Fcu8-Mu541 / Fcu8-Ma541
61
Control Unit [M80]
73
Fcu8-Mu511 / Fcu8-Mu512 / Fcu8-Mu501 / Fcu8-Mu502
73
Display Unit [M800S]
76
Type (FCU8-DU141-31)
76
15-Type (FCU8-DU181-31)
78
Precautions
80
Display Unit [M80]
81
Type (FCU8-DU121-12)
81
Type (FCU8-DU141-32)
83
15-Type (FCU8-DU181-32)
85
Precautions
87
Keyboard Unit
88
Keyboard for 8.4-Type Display Unit (FCU8-KB026)
89
Keyboard for 8.4-Type Display Unit (FCU8-KB028)
90
Keyboard for 8.4-Type Display Unit (FCU8-KB029)
91
Keyboard for 10.4-Type Display Unit (FCU8-KB041)
92
Keyboard for 10.4-Type Display Unit (FCU8-KB046)
93
Keyboard for 10.4-Type Display Unit (FCU8-KB047)
94
Keyboard for 10.4-Type Display Unit (FCU8-KB048)
95
Keyboard for 15-Type Display Unit (FCU8-KB083)
96
Operation Panel I/O Unit
97
List of Units
97
Fcu8-Dx750/ Fcu8-Dx760 / Fcu8-Dx761
98
Remote I/O Unit
115
List of Units
115
Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408
116
Function Expansion Unit
150
Functional Safety Expansion Unit (FCU8-EX133)
150
Communication Expansion Unit
151
CC-Link (FCU8-EX561)
151
Profibus-Dp (Fcu8-Ex563)
154
Ethernet/Ip (FCU8-EX565)
157
Option Relay Unit (FCU8-EX702)
160
Option Relay Unit (FCU8-EX703)
161
Manual Pulse Generator
162
Manual Pulse Generator (UFO-01-2Z9)
162
Manual Pulse Generator (HD60C)
163
Synchronous Feed Encoder
164
Synchronous Feed Encoder (OSE-1024-3-15-68)
164
MITSUBISHI CNC Machine Operation Panel
166
Main Panel a , B (FCU8-KB921 / FCU8-KB922 , FCU8-KB923 / FCU8-KB924)
166
Sub Panel a (FCU8-KB931)
172
Handy Terminal
177
Thermistor
181
Thermistor(Pt3C-51F-M2)
181
Exclusive SD Cards for MITSUBISHI CNC
182
Specifications and Precautions of USB/SD/LAN Interface
183
USB Interface (Memory I/F Card)
183
SD Interface (Memory I/F Card)
184
LAN Interface (Control Unit)
184
5 Installation
186
Heat Radiation Countermeasures
187
Noise Countermeasures
190
Connection of Frame Ground (FG)
190
Shield Clamping of Cables
191
Connecting Spark Killers
192
Lightning Surge Protection Countermeasure
193
Unit Installation
194
Display Unit
194
Keyboard Unit
197
Operation Panel I/O Unit
203
Remote I/O Unit
204
Functional Safety Expansion Unit
206
Communication Expansion Unit
207
MITSUBISHI CNC Machine Operation Panel
209
6 Precautions for Connecting
212
Precautions for Wiring
213
Precautions When Connecting/Disconnecting Cables
213
Precautions for Using Optical Communication Cable
216
Precautions for Connecting 24V Power Supply
217
Turning the Power ON/OFF
218
7 Connection of Control Unit
220
Control Unit Connection System Drawing
221
Connecting with Power Supply
222
Connecting with Emergency Stop Signal
223
Connecting with Operation Panel I/O Unit
225
Connecting with Remote I/O Unit
226
Connecting with Drive Unit
227
Connecting with Drive Unit MDS-E/EH Series
228
Connecting with Drive Unit MDS-EM/EMH Series
230
Connecting with Drive Unit MDS-EJ/EJH Series
232
Connecting with RS-232C Device
233
Connecting with Skip Signal (Sensor)
234
Connecting with Manual Pulse Generator
236
Handle Numbers
237
Connecting with Synchronous Feed Encoder
238
Connecting I/O Device Via Communication Expansion Unit
239
Connecting I/O Device Via CC-Link
240
Connecting I/O Device Via PROFIBUS-DP
243
Connecting I/O Device Via Ethernet/Ip
244
8 Connection of Keyboard Unit
246
Keyboard Unit Connection System Drawing
247
Connecting with Operation Panel I/O Unit
247
9 Connection of Operation Panel I/O Unit
248
Operation Panel I/O Unit Connection System Drawing
249
Connecting with Frame Ground
250
Connecting with Control Unit
251
Connecting with Keyboard Unit
251
Connecting with Remote I/O Unit
252
Connecting with Manual Pulse Generator (MPG)
253
Handle Numbers
255
Connecting with Machine Operation Panel
256
Wiring for 24V Common Input
257
Wiring for 0V Common Input
258
Wiring for Source Type Output
259
Example of Wiring CJ42 (FCU8-DX760)
260
Connecting with Analog I/O Signal (FCU8-DX761)
261
10 Connection of Remote I/O Unit
262
Remote I/O Unit Connection System Drawing
263
Connecting with Power Supply
264
Connecting with Frame Ground
266
Connecting with Control Unit
267
Connecting with Operation Panel I/O Unit
268
Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)
269
Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)
274
Connecting with Safety Machine Control Signal (FCU8-DX651)
282
Connecting with Analog I/O Signal (FCU8-DX202)
284
Connecting with Thermistor (FCU8-DX408)
286
11 Connection of Manual Pulse Generator
290
Manual Pulse Generator Connection System Drawing
291
Connecting with Control Unit
292
Connecting with Operation Panel I/O Unit
292
12 Connection of Synchronous Feed Encoder
294
Synchronous Feed Encoder Connection System Drawing
295
Connecting with Control Unit
295
13 Connection of MITSUBISHI CNC Machine Operation Panel
296
Machine Operation Panel Connection System Drawing
297
Connecting with Power Supply
298
Connecting with Frame Ground
299
Connecting with Operation Panel I/O Unit
299
Connecting Emergency Stop Switch
300
Connecting with Sub Panel
300
Software Interface
303
14 Connection of Handy Terminal
308
Handy Terminal Connection System Drawing
309
Connecting with Control Unit
309
15 Cable
310
Symbols for Writing Cable Drawings
311
Cable Relating to NC
312
FCUA-R050/R054 Cable
312
G071 Cable
313
G123 Cable
314
G430 Cable
315
G460 Cable
316
J010 Cable
317
J020/J021/J022 Cable
318
J023/J024/J025 Cable
319
J026/J027 Cable
320
J030/J031 Cable
321
J070/J071 Cable
322
J100 Cable
323
J120 Cable
324
J121 Cable
325
J210 Cable
326
J221 Cable
327
J224 Cable
328
J303 Cable
329
J350 Cable
330
J351 Cable
331
J460 Cable
332
J461 Cable
333
R2-TM Terminator Connector
334
Cable Relating to Drive Unit
335
Cable Wire and Assembly
335
CNP2E-1 Cable
336
CNP3EZ-2P/CNP3EZ-3P Cable
337
CNV2E-8P/CNV2E-9P Cable
338
CNV2E-D Cable
339
CNV2E-HP Cable
340
DG30 Cable
341
G380 Cable
342
J395 Cable
343
J396 Cable
344
MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable
345
MR-BT6V2CBL Cable
345
MR-D05UDL3M-B Cable
346
MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable
346
SH21 Cable
347
List of Cable Connector Sets
348
16 Setup Outline
350
Hardware Configuration
351
Flow of Initial Setup
353
17 Setting the Hardware
354
Setting Drive Unit MDS-E/EH Series
355
Setting the Rotary Switch
355
Setting DIP Switch
356
Setting Drive Unit MDS-EM/EMH Series
357
Setting the Rotary Switch
357
Setting Drive Unit MDS-EJ/EJH Series
358
Setting the Rotary Switch
358
Setting the DIP Switch
359
Setting up Without Connecting to the Motor/Drive Units at the Startup of Drive Unit
360
Connecting the Batteries
361
Control Unit Battery
361
Servo Drive Unit Battery
363
Connecting and Setting the Remote I/O Unit
366
Outline of the Remote I/O Unit
366
Connection and Station No. Setting on Remote I/O Unit
368
Station No. Setting When Using Multiple Remote I/O Units
371
PLC Device Assignment of Digital Signal (DI/DO)
374
Fixed Device Assignment
375
Arbitrary Device Assignment
376
Thermistor Input Interface
380
Initializing the NC Internal Data (SRAM)
381
18 Setting up with M80/M800S SETUP INSTALLER
384
Activate M80/M800S SETUP INSTALLER
386
Install Custom Screen
388
Install Start-Up Screen
389
Install APLC C Language Module
390
Install User Cycle
391
19 Setting the Parameters and Date/Time
392
Selecting the NC System Type and Displayed Language
393
Setting the Parameters for the System Specifications
394
Setting the Parameters for the Machine Specifications
395
Setting Date and Time
397
20 PLC Program Writing
398
Writing PLC Program Using the SD Card
399
Setting the Ethernet Communication
399
Confirming the IP Address for CNC
399
Setting the IP Address for PC Side
399
Connecting the Control Unit and a Personal Computer
401
Setting the Communication with GX Developer
402
Setting the Parameters on GX Developer
403
Parameter Setting Screen
403
Setting the Number of Device Points
404
Setting the Number of Common Pointer Points
405
Setting the Program Execution Order
406
Writing a PLC Program with GX Developer
407
Writing a PLC Program to ROM with GX Developer
408
Setting the PLC Parameters
409
21 Confirming the Basic Operation
410
Checking Inputs/Outputs and Alarms
411
Confirming Manual Operation
412
Using the Manual Pulse Generator
412
Using JOG Feed
412
Servo Simplified Adjustment
413
First Measure against Vibration
413
NC Analyzer2
414
22 Setting the Position Detection System
416
Adjusting the Absolute Position Detection System
417
Basic Position Alignment Method I
418
Basic Position Alignment Method II
421
Machine End Stopper Method: Automatic Initialization
423
Machine End Stopper Method: Manual Initialization
427
Dog-Type
430
Setting the Grid Interval and the Reference Encoder for Grid Interval
431
Precautions Common for the Initilization Operation
431
Precautions Common for the Dogless-Type Absolute Position Detector
432
Adjustment of Reference Position Return in Relative Position Detection System
433
Dog-Type Reference Position Return Operation
433
Dog-Type Reference Position Return Adjustment Procedures
434
23 Setting the Tool Entry Prohibited Range
440
Stroke End (H/W OT)
441
Stored Stroke Limit (S/W OT)
442
Outline
442
Stored Stroke Limit I
445
Stored Stroke Limit II
446
Stored Stroke Limit IB
448
Stored Stroke Limit IC
449
Movable Range During Inclined Axis Control
450
Stored Stroke Limit for Rotation Axis
451
Changing the Area for the Stored Stroke Limit I
451
Precautions
452
24 Confirming the Spindle Operation
454
In Manual Operation (with Manual Numerical Command)
455
In MDI Operation
456
Confirming the Rotation Speed
456
25 Setting the Handy Terminal
458
Inputting the Data from a Personal Computer
459
Inputting the Data from NC
462
26 Setting the Deceleration Check
464
Function
465
Deceleration Check Method
467
Deceleration Check for Opposite Direction Movement Reversal
469
Parameter
470
Relation with Other Functions
472
Precautions
473
27 Adjust S-Analog Screen
474
Adjustment Preparations
476
Performing Automatic Adjustments
476
Performing Manual Adjustments
477
28 Device Open Parameter Screen
480
29 SRAM Open Parameter Screen
486
30 Data Backup and Restoration
492
All Backup
494
All Restoration
496
31 Appx.1: Setting the System Lock
498
Setting the Encryption Key
499
Setting of Expiration Date
500
Display of Time Limit Warning and Alarm Notification
501
Caution
501
32 Appx.2: Protection Setting
502
Protect Setting Screen
503
Returning the Password to the Non-Input State (Operation Level 0 to 3)
506
Changing the Operation Level to One of 4 to 6
506
Changing the Password
507
Clearing the Password
508
Changing the Protection Level
509
Saving the Protection Level Setting
509
33 Appx.3: Displaying Original Logo on Standard Screen
510
34 Appx.4: EMC Installation Guidelines
512
Introduction
513
EMC Directives
513
EMC Measures
514
Panel Structure
514
Measures for Control Panel Body
514
Measures for Door
515
Measures for Power Supply
515
Measures for Wiring in Panel
516
Precautions for Wiring in Panel
516
Shield Treatment of Cables
517
EMC Countermeasure Parts
518
Shield Clamp Fitting
518
Ferrite Core
519
Surge Absorber
520
Selection of Stabilized Power Supply
522
35 Appx.5: Restrictions for Lithium Batteries
524
Restriction for Packing
525
Target Products
525
Handling by User
526
Reference
526
Products Information Data Sheet (er Battery)
527
Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
529
California Code of Regulation "Best Management Practices for Perchlorate Materials
529
Restriction Related to EU Battery Directive
530
Important Notes
530
Information for End-User
530
36 Appx.6: Precautions for Compliance to Ul/C-UL Standards
532
Revision History
534
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