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Engine from vehicle
pos.
Description
1
Pinion protector casing fixing screws
2
Threaded spacer
3
TSPEI screw
4
Self-locking nut
5
Gearbox linkage joint to gearbox lev-
er fastener
6
Gearbox linkage nut to quick shift
fastener
7
TBEI screws
•
Smear waterproof grease between the O-rings and the Quick Shift uniball.
NOTE
ONCE REASSEMBLY IS COMPLETED, CENTRE TO CENTRE DISTANCE BETWEEN UNIBALL
AND JOINT MUST BE APPROX. 180mm (7.09in).
Vehicle preparation
Proceed as follows to remove from the chassis:
•
Remove the underfairings, the fairing lug and the radiator cowl.
•
Remove the fuel tank and the battery.
•
Disconnect and remove the hand grip position sensor.
•
Remove the throttle body and the filter box.
•
Remove the complete exhaust.
•
Remove the lubrication and cooling system radiators.
•
Remove the side stand.
•
Remove the left hand rider footpeg.
Position the vehicle as described:
ENG VE - 250
ENGINE
Type
Quantity
M6
3
-
1
M6x35
1
M8
1
25 Nm (18.44 lb ft)
-
1
-
1
M6x20
2
RSV4 Factory a-PRC
Torques
Notes
8 Nm (5.9 lb ft)
8 Nm (5.9 lb ft)
10 Nm (7.38 lb ft)
8 Nm (5.90 lb ft)
8 Nm (5.90 lb ft)
8 Nm (5.90 lb ft)
-
-
Loct.
-
Loct.
-
-
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