Installing Gearbox - Audi TT 2007 Workshop Manual

5

Installing gearbox

Procedure
Installation is carried out in reverse sequence; note the following:
Note
Renew bolts which are tightened by turning through a speci‐
♦
fied angle.
Renew seals, gaskets and self-locking bolts and nuts.
♦
Renew locking plate and retaining clip for selector lever cable.
♦
Hose connections and hoses for charge air system must be
♦
free from oil and grease before fitting.
Secure all hose connections with the correct type of hose clips
♦
(same as original equipment) ⇒ Parts catalogue .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Re-attach all cable ties at the same locations when re-instal‐
♦
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
ling.
Tightening torques:
⇒ "5.1 Tightening torques (installing gearbox)", page 55
– Check needle bearing in crankshaft ⇒ Rep. Gr. 13 .
– Clean splines of input shaft and hub; remove corrosion.
– Grease clutch plate splines with a very small amount of grease
for clutch plate splines ⇒ Parts catalogue . It is important to
remove excess grease.
– Check that dowel sleeves -A- are correctly seated in cylinder
block.
– Engage intermediate plate at sealing flange on engine and
push onto dowel sleeves.
– Renew oil seal for flange shaft (right-side)
Direct shift gearbox 02E, front-wheel drive - Edition 12.2006
⇒ page 98 .
Audi TT 2007 ➤
53
5. Installing gearbox