Table Of Contents - Delta Electronics AC Motor Drive VFD-E User Manual

Table of Contents

Safety Information4
Table Of Contents6
Caution14
Chapter 1 Introduction14
Receiving And Inspection15
Nameplate Information15
Model Explanation15
Series Number Explanation16
Drive Frames And Appearances16
Product View16
0.25-2Hp/0.2-1.5Kw (Frame A) View16
1-15Hp/0.75-11Kw (Frame B&C) View17
Internal Structure17
Rfi Jumper Location18
Rfi Jumper Information19
Remove Instructions19
Remove Keypad20
Remove Rst Terminal Cover, Remove Uvw Terminal Cover20
Remove Fan20
Remove Extension Card20
Preparation For Installation And Wiring21
Ambient Conditions21
Minimum Mounting Clearances21
Frame B And C Mounting Clearances22
For Vfd-E-P Series: Heat Sink System Example22
Installation With Metal Separation23
Installation Without Metal Separation23
Dc-Bus Sharing: Connecting The Dc-Bus Of The Ac Motor Drives In Parallel24
Dimensions25
Dimensions For Vfd-E-P Series26
General Wiring Information28
Applicable Codes28
Chapter 2 Installation And Wiring28
Wiring29
Wiring: Figure 1 For Models Of Vfd-E Series30
Wiring: Figure 2 For Models Of Vfd-E Series31
Wiring: Figure 3 For Models Of Vfd-E Series32
Wiring: Figure 4 For Models Of Vfd-E Series33
Wiring: Figure 5 For Models Of Vfd-E Series34
Wiring: Figure 6 For Models Of Vfd-E Series35
Wiring For Npn Mode And Pnp Mode36
Rj-45 Pin Definition For Vfd*E*C Models37
External Wiring39
Main Circuit Connection40
Mains Power Terminals (R/L1, S/L2, T/L3)41
Output Terminals For Main Circuit (U, V, W)41
Terminals [+/B1, B2] For Connecting Brake Resistor42
Main Circuit Terminals43
Control Terminals44
Circuit Diagram For Digital Inputs (Npn Current 16Ma.)44
The Position Of The Control Terminals45
Terminal Symbols And Functions45
Analog Inputs (Avi, Aci, Acm)47
Digital Inputs (Mi1~Mi6, Dcm)47
Digital Outputs (Mo1, Mcm)47
The Specification For The Control Terminals48
Keypad And Start Up50
Chapter 3 Keypad And Start Up50
Operation Method51
Trial Run52
Trial Run By Using Optional Digital Keypad53
Chapter 4 Parameters54
Summary Of Parameter Settings55
Group 1 Basic Parameters56
Group 2 Operation Method Parameters60
Group 3 Output Function Parameters62
Group 4 Input Function Parameters64
Group 5 Multi-Step Speeds Parameters68
Group 6 Protection Parameters69
Group 7 Motor Parameters72
Group 8 Special Parameters74
Group 9 Communication Parameters76
Group 10 Pid Control Parameters78
Group 11 Parameters For Extension Card79
Group 12: Analog Input/Output Parameters For Extension Card82
Group 13: Pg Function Parameters For Extension Card84
Parameter Settings For Applications85
Description Of Parameter Settings90
Group 0: User Parameters90
Rated Current Display Of The Ac Motor Drive90
Parameter Reset90
Start-Up Display Selection91
Content Of Multi-Function Display91
User Defined Coefficient K92
Power Board Software Version92
Control Board Software Version93
Password Input93
Password Set93
Password Decode Flow Chart93
Control Method94
50Hz Base Voltage Selection94
Basic Parameters95
Maximum Output Frequency (Fmax)95
Maximum Voltage Frequency (Fbase) (Motor 0)95
Maximum Output Voltage (Vmax) (Motor 0), Mid-Point Frequency (Fmid) (Motor 0)95
Mid-Point Voltage (Vmid) (Motor 0)96
Minimum Output Frequency (Fmin) (Motor 0)96
Minimum Output Voltage (Vmin) (Motor 0)96
Output Frequency Upper Limit96
Output Frequency Lower Limit97
Acceleration Time97
Deceleration Time97
Accel/Decel Time Unit97
Jog Acceleration Time98
Jog Deceleration Time98
Jog Frequency99
Auto-Acceleration / Deceleration99
Acceleration S-Curve100
Deceleration S-Curve100
Delay Time101
Maximum Voltage Frequency (Fbase) (Motor 1)102
Maximum Output Voltage (Vmax) (Motor 1)102
Mid-Point Voltage (Vmid)102
Minimum Output Frequency (Fmin)102
Operation Method Parameters103
Mid-Point Frequency (Fmid)103
Source Of First Master Frequency Command103
Source Of Second Master Frequency Command103
Source Of First Operation Command104
Combination Of The First And Second Master Frequency Command104
Stop Method105
Pwm Carrier Frequency Selections106
Mounting Method107
Motor Direction Control108
Line Start Lockout109
Loss Of Aci Signal (4-20Ma)111
Up/Down Mode111
Accel/Decel Rate Of Change Of Up/Down Operation With Constant Speed111
Keypad Frequency Command112
Communication Frequency Command112
The Selections For Saving Keypad Or Communication Frequency Command112
Initial Frequency Selection112
Display The Master Freq Command Source113
Display The Operation Command Source113
Output Function Parameters114
Multi-Function Output Relay (Ra1, Rb1, Rc1)114
Multi-Function Output Terminal Mo1114
Desired Frequency 1 Attained115
Desired Frequency 2 Attained115
Analog Output Signal (Afm)116
Analog Output Gain116
Terminal Count Value117
Preliminary Count Value117
Ef Active When Terminal Count Value Attained117
Fan Control118
The Digital Output Used By Plc (Not For Vfd*E*C Models)118
The Analog Output Used By Plc (Not For Vfd*E*C Models)119
Brake Release Frequency120
Brake Engage Frequency120
Display The Status Of Multi-Function Output Terminals120
Input Function Parameters122
Keypad Potentiometer Bias122
Keypad Potentiometer Gain122
Keypad Potentiometer Negative Bias, Reverse Motion Enable/Disable122
Example: Use Of Bias And Gain For Use Of Full Range123
Example: Use Of 0-5V Potentiometer Range Via Gain Adjustment123
Example: Use Of Negative Bias In Noisy Environment124
Example: Use Of Negative Bias In Noisy Environment And Gain Adjustment To Use Full Potentiometer Range124
Example: Use Of 0-10V Potentiometer Signal To Run Motor In Fwd And Rev Direction124
Example: Use Negative Slope125
Minimum Avi Voltage125
Minimum Avi Frequency (Percentage Of Pr.01.00)125
Minimum Aci Current125
Maximum Aci Current126
Aci Terminal Mode Selection126
Minimum Avi2 Voltage126
Maximum Avi2 Frequency (Percentage Of Pr.1-00)126
Multi-Function Input Terminal (Mi1, Mi2) 2-Wire/ 3-Wire Operation Control Modes127
Analog Input127
Multi-Function Input Terminal128
Accel/Decel Time Selection132
Multi-Speed Via External Terminals132
Multi-Function Input Contact Selection133
Digital Terminal Input Debouncing Time134
The Digital Input Used By Plc (Not For Vfd*E*C Models)135
The Analog Input Used By Plc (Not For Vfd*E*C Models)136
Display The Status Of Multi-Function Input Terminal137
Internal/External Multi-Function Input Terminals Selection138
Internal Terminal Status139
Multi-Step Speeds Parameters141
Protection Parameters143
Over-Voltage Stall Prevention143
Over-Current Stall Prevention During Acceleration144
Over-Current Stall Prevention During Operation144
Over-Torque Detection Mode (Ol2)145
Over-Torque Detection Level (Ol2)145
Over-Torque Detection Time (Ol2)145
Electronic Thermal Overload Relay Selection (Ol1)146
Electronic Thermal Characteristic146
Present Fault Record147
Fifth Most Recent Fault Record147
Motor Parameters149
Motor Rated Current (Motor 0)149
Motor No-Load Current (Motor 0)149
Torque Compensation (Motor 0), Slip Compensation (Used Without Pg) (Motor 0)149
Motor Parameters Auto Tuning150
Motor Line-To-Line Resistance R1 (Motor 0)150
Motor Rated Slip (Motor 0)151
Slip Compensation Limit151
Slip Compensation Time Constant151
Accumulative Motor Operation Time (Day)151
Motor Ptc Overheat Warning Level153
Motor Ptc Overheat Reset Delta Level153
Treatment Of The Motor Ptc Overheat153
Input Debouncing Time Of The Ptc Protection154
Motor Rated Current (Motor 1)154
Motor Line-To-Line Resistance R1 (Motor 2)154
Motor Rated Slip (Motor 2)154
Motor Pole Number (Motor 2)155
Motor Rated Current (Motor 3)155
Motor No-Load Current (Motor 3)155
Motor Pole Number (Motor 3)155
Special Parameters156
Dc Brake Current Level156
Dc Brake Time During Start-Up156
Dc Brake Time During Stopping, Start-Point For Dc Brake156
Momentary Power Loss Operation Selection157
Maximum Allowable Power Loss Time157
Base Block Speed Search157
Speed Search With Last Output Frequency Downward Timing Chart158
Speed Search With Minimum Output Frequency Upward Timing Chart158
Baseblock Time For Speed Search (Bb)159
Current Limit For Speed Search159
Skip Frequency 1 Upper Limit159
Skip Frequency 1 Lower Limit159
Skip Frequency 2 Lower Limit160
Skip Frequency 3 Lower Limit160
Auto Restart After Fault160
Auto Reset Time At Restart After Fault160
Automatic Energy-Saving161
Automatic Voltage Regulation (Avr)161
Software Brake Level (The Action Level Of The Brake Resistor)162
Compensation Coefficient For Motor Instability162
Oob Sampling Time, Number Of Oob Sampling Times162
Oob Average Sampling Angle162
Deb Function163
Deb Return Time163
Communication Parameters165
Communication Address165
Transmission Speed165
Transmission Fault Treatment165
Time-Out Detection166
Communication Protocol166
Data Format - 10-Bit Character Frame (For Ascii)167
Communication Data Frame168
11-Bit Character Frame (For Rtu)168
Address (Communication Address)169
06H: Single Write, Write Single Data To Register171
08H: Loop Detection172
10H: Write Multiple Registers (Write Multiple Data To Registers)173
Check Sum174
Steps For Calculation Of Crc (Cyclical Redundancy Check)175
Address List176
Exception Response179
The Explanation Of Exception Codes180
Communication Program Of Pc180
Response Delay Time182
Transmission Speed For Usb Card182
Communication Protocol For Usb Card182
Transmission Fault Treatment For Usb Card183
Time-Out Detection For Usb Card184
Com Port For Plc Communication (Not For Vfd*E*C Models)184
Pid Control185
Pid Set Point Selection185
Input Terminal For Pid Feedback185
Proportional Gain (P)185
Integral Time (I)186
Derivative Control (D)186
Upper Bound For Integral Control186
Primary Delay Filter Time187
Pid Output Frequency Limit187
Pid Feedback Signal Detection Time187
Treatment Of The Erroneous Feedback Signals (For Pid Feedback Error)187
Gain Over The Pid Detection Value188
Source Of Pid Set Point188
Detection Time Of Pid Offset188
Wakeup Frequency188
Minimum Pid Output Frequency Selection190
Multi-Function Input/Output Parameters For Extension Card191
Multi-Function Output Terminal Mo7/Ra7191
Multi-Function Input Terminal (Mi12)193
Analog Input/Output Parameters For Extension Card197
Ai1 Function Selection197
Ai1 Analog Signal Mode197
Max. Avi3 Input Voltage197
Max. Avi3 Scale Percentage198
Ai2 Function Selection198
Max. Aci2 Scale Percentage198
Ai2 Analog Signal Mode198
Min. Avi4 Input Voltage199
Min. Avi4 Scale Percentage199
Max. Aci3 Input Current199
Max. Aci3 Scale Percentage199
Ao1 Terminal Analog Signal Mode200
Ao1 Analog Output Signal200
Ao1 Analog Output Gain200
Ao2Terminal Analog Signal Mode201
Ao2 Analog Output Signal201
Ao2 Analog Output Gain201
Pg Function Parameters For Extension Card202
Pg Input202
Pg Pulse Range202
Motor Pole Number (Motor 0)202
Integral Gain (I)203
Speed Control Output Frequency Limit203
Speed Feedback Display Filter203
Time For Feedback Signal Fault203
Treatment Of The Feedback Signal Fault204
Source Of The High-Speed Counter (Not For Vfd*E*C Models)204
Different Parameters For Vfd*E*C Models205
Group 0 User Parameters205
Group 1: Basic Parameters206
Group 2: Operation Method Parameters206
Group 3: Output Function Parameters207
Group 4: Input Function Parameters207
Group 7: Motor Parameters209
Group 9: Communication Parameters209
Group 11: Parameters For Extension Card209
Group 13 Pg Function Parameters For Extension Card211
Over Current (Oc)212
Chapter 5 Troubleshooting212
Ground Fault213
Over Voltage (Ov)213
Low Voltage (Lv)214
Over Heat (Oh)215
Overload215
Keypad Display Is Abnormal216
Phase Loss (Phl)216
Motor Cannot Run217
Motor Speed Cannot Be Changed218
Motor Stalls During Acceleration219
The Motor Does Not Run As Expected219
Electromagnetic/Induction Noise220
Environmental Condition220
Affecting Other Machines221
High Harmonics At Power Side221
Motor Temperature Rises221
Common Problems And Solutions222
Chapter 6 Fault Code Information And Maintenance222
Reset227
Maintenance And Inspections227
Daily Inspection227
Periodic Inspection227
Periodical Maintenance228
Ambient Environment228
Voltage228
Keypad229
Mechanical Parts229
Main Circuit229
Terminals And Wiring Of Main Circuit230
Dc Capacity Of Main Circuit230
Resistor Of Main Circuit230
Transformer And Reactor Of Main Circuit231
Magnetic Contactor And Relay Of Main Circuit231
Printed Circuit Board And Connector Of Main Circuit231
Cooling Fan Of Cooling System232
Ventilation Channel Of Cooling System232
Appendix A Specifications234
General Specifications235
Appendix B Accessories238
B.1 All Brake Resistors & Brake Units Used In Ac Motor Drives238
B.1.1 Dimensions And Weights For Brake Resistors241
B.2 No-Fuse Circuit Breaker Chart245
B.3 Fuse Specification Chart246
B.4 Ac Reactor247
B.4.1 Ac Input Reactor Recommended Value247
B.4.2 Ac Output Reactor Recommended Value248
B.4.3 Applications249
B.5 Zero Phase Reactor (Rf220X00A)251
Vfd-E Programming252
B.6 Remote Controller Rc-01252
B.7 Pu06253
B.7.1 Description Of The Digital Keypad Vfd-Pu06253
B.7.2 Explanation Of Display Message253
Vfd-Pu06 Operation Flow Chart254
B.8 Kpe-Le02255
B.8.1 Description Of The Digital Keypad Kpe-Le02255
B.8.2 How To Operate The Digital Keypad257
Reference Table For The 7-Segment Led Display Of The Digital Keypad258
B.9 Extension Card259
B.9.1 Relay Card259
B.9.2 Digital I/O Card260
B.9.3 Analog I/O Card260
B.9.4 Communication Card260
B.9.5 Speed Feedback Card261
B.10 Fieldbus Modules261
B.10.1 Devicenet Communication Module (Cme-Dn01)261
B.10.1.1 Panel Appearance And Dimensions261
B.10.1.2 Wiring And Settings262
B.10.1.3 Mounting Method262
B.10.1.4 Power Supply263
B.10.1.5 Leds Display263
B.10.2 Lonworks Communication Module (Cme-Lw01)263
Introduction - Device Cme-Lw01264
Dimensions - Device Cme-Lw01264
Specifications - Device Cme-Lw01264
B.10.2.1 Introduction264
B.10.2.2 Dimensions264
B.10.2.3 Specifications264
Wiring - Device Cme-Lw01265
Led Indications - Device Cme-Lw01265
B.10.2.4 Wiring265
B.10.2.5 Led Indications265
B.10.3 Profibus Communication Module (Cme-Pd01)265
Panel Appearance (Profibus Communication Module (Cme-Pd01))266
B.10.3.1 Panel Appearance266
Dimensions (Profibus Communication Module (Cme-Pd01))267
Power Supply (Profibus Communication Module (Cme-Pd01))267
B.10.3.2 Dimensions267
B.10.3.3 Parameters Settings In Vfd-E267
B.10.3.4 Power Supply267
B.10.3.5 Profibus Address267
Canopen Connection268
B.10.4 Cme-Cop01 (Canopen)268
B.10.4.1 Product Profile268
B.10.4.2 Specifications268
Pin Definition On Canopen Connection Port269
Communication269
Environmental Specifications269
B.10.4.3 Components269
Mac Id Setting270
B.10.4.4 Led Indicator Explanation & Troubleshooting270
Mke-Dra Diagrams272
B.11 Din Rail272
B.11.1 Mke-Dra272
Mke-Drb Diagrams273
Mke-Ep - Emc Earthing Plate For Shielding Cable273
B.11.2 Mke-Drb273
B.11.3 Mke-Ep273
Appendix C How To Select The Right Ac Motor Drive276
When One Ac Motor Drive Operates One Motor277
C.1 Capacity Formulas277
When It Is Running Continuously278
Symbol Explanation278
Selection Note279
Parameter Settings Note279
C.2 General Precaution279
Standard Motor280
C.3 How To Choose A Suitable Motor280
Special Motors281
Power Transmission Mechanism282
Motor Torque282
D.1 Plc Overview284
D.1.1 Introduction284
D.1.2 Ladder Diagram Editor – Wplsoft284
D.2 Start-Up285
D.2.1 The Steps For Plc Execution285
D.2.2 Device Reference Table286
D.2.3 Wplsoft Installation287
D.2.4 Program Input288
D.2.5 Program Download288
D.2.6 Program Monitor289
D.2.7 The Limit Of Plc289
D.3 Ladder Diagram291
D.3.1 Program Scan Chart Of The Plc Ladder Diagram291
D.3.2 Introduction291
The Structure And Explanation Of Ladder Diagram293
D.3.3 The Edition Of Plc Ladder Diagram294
The Explanation Of Command Order295
The Detail Explanation Of Basic Structure Of Ladder Diagram295
Start, Stop And Latching297
Example 1: The Latching Circuit For Priority Of Stop297
Example 2: The Latching Circuit For Priority Of Start297
D.3.4 The Example For Designing Basic Program297
Example 3: The Latching Circuit Of Set And Rst Commands298
Example 4: Condition Control298
Example 5: Interlock Control299
Example 6: Sequential Control299
Example 7: Oscillating Circuit299
Example 8: Blinking Circuit300
Example 9: Triggered Circuit300
Example 10: Delay Circuit301
Example 11: Output Delay Circuit301
Example 12: Extend Timer Circuit301
D.4 Plc Devices302
D.4.1 Summary Of Dvp-Plc Device Number302
The Function Of Input/Output Contacts303
The Function Of Output Contact Y303
D.4.2 Devices Functions303
Binary Number (Bin)304
Octal Number (Oct)304
D.4.3 Value, Constant [K] / [H]304
Decimal Number (Dec)305
Bcd (Binary Code Decimal, Bcd); Hexadecimal Number (Hex)305
D.4.4 The Function Of Auxiliary Relay305
D.4.5 The Function Of Timer305
D.4.6 The Features And Functions Of Counter306
32-Bit High-Speed Addition/Subtraction Counter C235307
D.4.7 Register Types307
D.4.8 Special Auxiliary Relays308
D.4.9 Special Registers309
Communication Addresses For Devices (Only For Plc2 Mode)310
D.4.11 Function Code (Only For Plc2 Mode)311
D.5 Commands311
D.5.1 Basic Commands311
D.5.2 Output Commands312
D.5.3 Timer And Counters312
D.5.4 Main Control Commands312
D.5.5 Rising-Edge/Falling-Edge Detection Commands Of Contact312
Load A Contact313
Load B Contact313
D.5.6 Rising-Edge/Falling-Edge Output Commands313
D.5.7 End Command313
D.5.8 Explanation For The Commands313
Series Connection- A Contact314
Series Connection- B Contact315
Parallel Connection- A Contact315
Parallel Connection- B Contact316
Series Connection (Multiple Circuits)316
Parallel Connection (Multiple Circuits)317
Store The Current Result Of The Internal Plc Operations317
Reads The Current Result Of The Internal Plc Operations318
Inverting Operation319
Output Coil319
Latch (On)320
Clear The Contacts Or The Registers320
16-Bit Timer321
16-Bit Counter322
Master Control Start/Reset322
Rising-Edge Detection Operation324
Falling-Edge Detection Operation324
Rising-Edge Series Connection325
Falling-Edge Series Connection325
Rising-Edge Parallel Connection326
Falling-Edge Parallel Connection326
Rising-Edge Output327
Falling-Edge Output327
Program End328
D.5.9 Description Of The Application Commands328
Compare329
D.5.10 Explanation For The Application Commands329
Zone Compare331
Move332
Block Move333
Addition334
Subtraction336
Multiplication337
Division338
Increment338
Decrement339
Rotate To The Right340
Rotate To The Left340
Compare (For High-Speed Counter)341
D.5.11 Special Application Commands For The Ac Motor Drive341
Read the AC Motor Drive's Parameters343
Write the AC Motor Drive's Parameters344
Pid Control For The Ac Motor Drive345
Operation Control Of The Ac Motor Drive346
D.6 Error Code348
Error Code Table348
Appendix E Canopen Function350
E.1 Overview351
E.1.1 Canopen Protocol351
E.1.2 Rj-45 Pin Definition352
E.1.3 Pre-Defined Connection Set352
E.1.4 Canopen Communication Protocol353
E.1.4.1 Nmt (Network Management Object)353
E.1.4.2 Sdo (Service Data Object)355
E.1.4.3 Pdo (Process Data Object)356
E.1.4.4 Emcy (Emergency Object)358
Definition Of Index359
E.2 How To Control By Canopen362
Flow Chart For Status Switch363