Headlamp Housing Installation; Tail Light / Brake Light; Lamp Replacement - Polaris Ranger 500 2x4 2007 Service Manual

Headlamp Housing Installation

1. To install the headlamp housing, press the headlamp tabs
back into the brackets.
2. Secure the headlamp housing with the rubber O-rings on
each side (A). Install the adjustment screw (B).
B
3. Reconnect wire harness or re-insert bulb if previously
removed.
4. Adjust headlights using the "High Beam Headlight
Adjustment" procedure on the previous page.

TAIL LIGHT / BRAKE LIGHT

Lamp Replacement

Before replacing the tail light, use a digital multi-meter to test
the harness to ensure the lamp is receiving 12 volts and that a
ground path is present.
A
If the tail light / brake light does not work the lamp assembly
may need to be replaced.
1. From the rear of the tail light remove two screws holding
lens cover in place and remove lens cover. (T-20 Torx)
Tail Light Screws
2. Remove lamp by turning the rubber base 1/4 turn and
pulling the bulb out. Replace it with recommended lamp.
Apply Dielectric Grease (PN 2871329).
Tail Light
RD and BN
3. Reinstall the lens cover removed in Step 1.
4. Test the tail light / brake light to see it is working.
ELECTRICAL
Brake Light
OG and RD
Replacement Bulbs
PN 4030040
10.9
10