Moveable Sheave - Bushing Installation - Polaris Ranger 500 2x4 2007 Service Manual

3. Remove ramp buttons from moveable sheave.
4. Using an appropriate heat gun, apply heat directly on
bushing until tiny smoke tailings appear.
CAUTION
Clutch components will be hot! In order to avoid
serious burns, wear heat resistant insulated
gloves for the rest of the removal process.
Clutch Bushing
Removal Tool (#5)
5. Working from the top, install Driven Clutch Bushing
Removal Tool (#5) (PN 5020631) into the center of clutch
sheave with smaller diameter toward bushing to be
removed. See illustration.
6. Install sheave onto puller.
7. Install nut onto puller rod and tighten by hand. Turn puller
barrel for further tension if needed.
8. Turn clutch sheave counterclockwise until bushing is
removed. Repeat Steps 5 - 8 for other bushing.
9. Remove nut from puller rod and set aside.
10. Remove adapters from puller.
11. Remove bushing and removal tool from adapters. Discard
bushing.

Moveable Sheave - Bushing Installation

1. Working from the top, insert Puller Adapter (#10)
(PN 5020633) onto the puller.
Piston Pin Puller
(PN 2870386)
2. Start new bushing evenly in moveable sheave. Apply
Loctite™ 680 (PN 2870584) to the back side of new
bushing.
CLUTCHING
Number Two Puller
Adapter (#10)
6.21
6