Assembly - Polaris Ranger 500 2x4 2007 Service Manual

Electronic fuel injection
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CLUTCHING
9.
Use the Driven Clutch Puller (PN 2870913), (C) if
necessary.
Driven Clutch Puller (PN 2870913)
10. Remove driven clutch offset spacers from the transmission
input shaft.
Keep Spacers In Order
11. Remove screws and retainer plate.
12. Remove inner cover retaining bolts at rear of cover.
13. Remove cover along with foam seal on back of cover or
shaft.
6.6

Assembly

1.
Inspect PVT inner cover-to engine seal. Replace if cracked
or damaged.
C
Apply RTV Silicone Here
2.
Place a new foam seal on transmission input shaft.
3.
Apply RTV silicone sealant to outside edge of inner cover-
to-engine seal, to ensure a water tight fit between the seal
and the cover. Surfaces must be clean to ensure adhesion
of silicone sealant.
4.
Reinstall cover and tighten rear cover bolts just enough to
hold it in place.
5.
Fit lip of inner cover seal (A) to engine. Install seal retainer
plate and tighten screws securely.
Seal outer edge to cover
with RTV silicone sealant
6.
Torque rear inner cover bolts (B) to specification.
7.
Install clutch offset spacers on transmission input shaft.
B
A
Offset Spacer(s)
C

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This manual is also suitable for:

Ranger 500 4x4 2007Ranger 500 4x4 efi 2007

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