Differential Assembly - Polaris Ranger 500 2x4 2007 Service Manual

FINAL DRIVE
15. Remove the pinion shaft seal (P) using a seal puller.
16. SPECIAL NOTE: The Pinion assembly is NOT intended
to be disassembled, as it requires special OEM tooling in
order to properly assemble the pinion assembly. If there is
any damage to the pinion gear, bearings or case, the
assembly must be replaced.

Differential Assembly

1. Replace all O-rings, seals, and worn components. Replace
the O-ring and oil seal on the carrier housing.
NOTE: Grease all seals and O-rings with Polaris All
Season Grease (PN 2871322) upon assembly.
7.38
2. Install the original shims (A) onto the differential assembly
(B) on both sides. Install the bearings (C), replace with new
bearings if needed.
P
C
3. Install the differential assembly into the carrier housing.
4. Install the spring lever and shift yoke into the carrier cover,
if previously removed.
A
B
C
B
A