Gearcase Removal - Polaris Ranger 500 2x4 2007 Service Manual

Electronic fuel injection
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FINAL DRIVE
5.
Inspect the rollers for nics and scratches. The rollers must
slide up and down and in and out freely within the roll cage
sliding surfaces.
Rollers

Gearcase Removal

1.
Stop engine, place machine in gear and set parking brake.
2.
Loosen right front wheel nuts slightly.
3.
Elevate and support machine under footrest/frame area.
Serious injury may result if machine tips or falls.
Be sure machine is secure before beginning this
service procedure. Wear eye protection when
removing and installing bearings and seals.
4.
Remove right wheel nuts and wheel.
5.
Remove cotter pin, lower ball joint nut, and A-arm from
ball joint.
6.
Repeat Step 1 through Step 5 on the opposite side.
7.
Pull each axle out from the front gearcase, refer to the
"FRONT DRIVE SHAFT REMOVAL" procedure earlier
in this chapter.
7.18
CAUTION
8.
The front gearcase and drive shafts can be accessed from
both sides of the vehicle and limited access from the top.
Top View - From under hood
9.
Remove the access panel on the side of the vehicle. T-25
screws secure the panel to the frame.
Left
Side Panel
10. Remove the roll pin from the front drive shaft.Remove the
front drive shaft from the front gearcase splines.
11. Remove bolts securing bottom of gearcase to frame.
Remove vent line. Remove gearcase from right side of
frame.
Remove 4 Bolts

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This manual is also suitable for:

Ranger 500 4x4 2007Ranger 500 4x4 efi 2007

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