Gearcase Installation - Polaris Ranger 500 2x4 2007 Service Manual

Electronic fuel injection
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FINAL DRIVE
6.
If a tight spot is felt during rotation, loosen the backlash
screw another 1/8 turn. Perform the previous step again.
Repeat this procedure until the pinion shaft rotates
smoothly 4 times (1 revolution of ring gear).

Gearcase Installation

1.
To install gearcase, reverse removal procedure.Use new
spring pin in front prop shaft.
2.
Torque mounting bolts to 30 ft.lbs. (41 Nm).
30 ft. lbs. (41 Nm)
Front Housing Mount Bolt Toque:
30 ft. lbs. (41 Nm)
3.
Add the proper lubricant to the front gearcase. Check drain
plug for proper torque. Refer to Chapter 2 for fluid fill and
change information.
Premium Front Drive Hub Fluid
(PN 2871654)
Front Housing Capacity
5 fl. oz. (148 ml)
7.24
4 Bolts

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This manual is also suitable for:

Ranger 500 4x4 2007Ranger 500 4x4 efi 2007

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