Bushing Service - Polaris Ranger 500 2x4 2007 Service Manual

CLUTCHING
6. Inspect ramp buttons in the moveable sheave and replace
if worn.
NOTE: The ramp buttons are secured by Torx™
screws (T20).
7. Remove moveable sheave and note the number of spacer
washers. One spacer must remain between the sheaves
when adjusting belt deflection.
Used to adjust
belt tension. One must
always be installed.
6.20
Belt deflection
adjustment washers
8. Inspect the Teflon™ coating on the moveable sheave
bushing.
Inspect bushing for wear
Moveable Sheave Bushing Inspection:
Replace the bushing if more brass than
Teflon™ is visible on the bushing. Refer
to bushing replacement in this chapter.
9. Inspect driven clutch faces for wear or damage.
10. Clean and inspect splines on helix and transmission input
shaft.
11. Lube splines with a light film of grease. Do not lubricate
the bushings!

Bushing Service

Bushings are installed at the factory using Loctite™. In order
to remove the bushing it will be necessary to apply heat. A press
can be used to remove and install some of the bushings. Be sure
to support the sheave or cover as close as possible to the bushing
bore when using a press.
1. Install Main Puller Adapter (#8) (PN 5020632) onto the
Piston Pin Puller (PN 2870386).
Main Puller Adaptor (#8)
Piston Pin Puller
(PN 2870386)
2. Insert Adapter Reducer (#9) (PN 5010279) onto the puller,
sliding it inside the main adapter.
Adapter
Reducer (#9)