Hub Installation - Polaris Ranger 500 2x4 2007 Service Manual

Hub Installation

1. Inspect the hubstrut bearing surface for wear or damage.
2. Apply grease to spindle.
Grease Spindle
3. Install spindle through the backside of the hubstrut. Install
the hub onto the spindle.
4. Apply grease to washer and install with domed side out.
Out
Cone
Washer
5. Install spindle nut and hand tighten. Torque the spindle nut
after the wheel is installed.
6. Install wheel, wheel nuts, washers, and tighten evenly in a
cross pattern and torque to specification.
Refer to "Torque Specifications" on Page 7.2
7. Torque the spindle nut to 70 ft. lbs. (95 Nm).
2X4 Spindle Nut Torque:
70 ft. lbs. (95 Nm)
8. Rotate wheel and check for smooth operation. There
should not be any binding, rough spots or side play.
9. Install the cotter pin and bend both ends of cotter pin around
end of spindle in different directions.
10. Install hub cap.
11. Install brake caliper using new bolts. Tighten bolts to
specified torque.
Brake Caliper Bolt Torque
18 ft. lbs. (24 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
FINAL DRIVE
7
7.3