Transmission Disassembly - Polaris Ranger 500 2x4 2007 Service Manual

Transmission Disassembly

NOTE: The following disassembly procedure shows
the 4x4 transmission disassembly. Follow the same
procedure for the 2x4 transmission disassembly.
The transmissions are very similar. Refer to the
exploded views at the end of this chapter.
1. Place the bellcrank in neutral position.
2. Remove the nut, and washer that secure the bell crank.
Remove the bellcrank.
3. Remove the five bolts that secure the cover and remove the
cover from the transmission.
Cover
4. Remove the detent spring.
Spring
5. Mark the detent gear with a white pen. Remove the detent
gear from the case.
NOTE: It may be helpful to place a mark just above
the keyed spline.
Detent Gear
6. Mark the lockout disc, this will indicate which side of the
disc faces outward during assembly. Remove the disc.
NOTE: It may be helpful to place a mark just above
the keyed spline. Note the raised edge on the detent.
Lockout Disc
7. Remove the shift shaft and detent lever.
TRANSMISSION
8.5
8