Fuel Tank Removal; Fuel Tank Installation - Polaris Ranger 500 2x4 2007 Service Manual

CARBURETION SYSTEM

Fuel Tank Removal

1. Remove the seat.
2. Disconnect the negative battery cable.
3. Disconnect the fuel pump wiring harness (A).
4. Remove the fuel lines (B) and remove the tank vent line (C).
NOTE: Mark or tag the hoses for correct installation
of the hoses.
A
C
5. Remove the RH rear fender and fuel cap.
6. Remove the two inner bolts that hold the fuel tank to the
frame.
4.16
Fuel Pump
B
7. Remove the two outer lower bolts that hold the fuel tank to
the frame.
8. Reinstall the fuel cap and carefully pull the fuel tank out the
RH side of the frame.
Wear safety goggles while performing this
procedure, failure to do so could
result in serious injuries.

Fuel Tank Installation

1. Reinstall the tank assembly.
2. Reinstall the four fuel tank mounting bolts that were
removed.
3. Reconnect the electrical harness. Install the fuel line and
vent line and verify they are secure.
4. Reinstall the RH rear fender.
5. Reconnect the negative battery cable.
WARNING