Clutch Cover - Bushing Removal; Clutch Cover - Bushing Installation - Polaris Ranger 500 2x4 2007 Service Manual

4. Install nut on puller rod and hand tighten. Turn barrel to
apply additional tension if needed.
5. Turn sheave and barrel together counterclockwise until
bushing is seated.
6. Remove nut from puller rod and set aside.
7. Remove sheave from puller.
8. Remove installation tool.

Clutch Cover - Bushing Removal

1. Install the Main Puller Adapter (#8) (PN 5020632) onto
the Piston Pin Puller (PN 2870386).
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
2. From outside of clutch cover, insert the Drive Cover
Bushing Remover (#3) (PN 5020629) into cover bushing.
(PN 5020632)
#3
3. With inside of cover toward vise, slide cover onto puller.
4. Install nut onto puller rod and hand tighten. Turn puller
barrel to increase tension as needed.
5. Turn clutch cover counterclockwise on puller rod until
bushing is removed.
6. Remove nut from puller rod and set aside.
7. Remove bushing and bushing removal tool from puller.
Discard bushing.

Clutch Cover - Bushing Installation

1. Apply Loctite™ 680 (PN 2870584) to the back side of new
bushing. Working from inside of cover, insert bushing and
bushing installation tool into center of clutch cover.
Bushing (PN 3576510)
Loctite 680 (PN 2870584)
™
2. With the Main Puller Adapter (#8) (PN 5020632) on the
puller, insert cover onto puller rod, placing outside of cover
toward vise.
3. Install nut on rod and hand tighten. Turn puller barrel to
apply more tension if needed.
CLUTCHING
6
6.17