Model: Ranger 2X4 - Polaris Ranger 500 2x4 2007 Service Manual

GENERAL INFORMATION

MODEL: RANGER 2X4

MODEL NUMBER: R07RB50AA
ENGINE MODEL: EH50PLE
Platform
Engine Model Number
Engine Displacement
Number of Cylinders
Bore & Stroke
Compression Ratio
Compression Pressure
Engine Idle Speed
Valve Clearance Int./Exh.
Engine Hot Light
Lubrication
Oil Requirements
Oil Capacity
Coolant Capacity
Exhaust System
Carburetion
Carburetor model
Main Jet
Pilot Jet
Jet Needle
Needle Jet
Pilot Screw
Pilot Air Jet
Float Height
Fuel Delivery
Fuel Capacity / Requirement
Electrical
Alternator Max Output
Lights : Main Headlights
Tail
Brake
Indicator Panel Lights
Starting System
Ignition System
RPM Limit
Ignition Timing
Spark plug / Gap
Battery / Model / Amp Hr
Instrument Panel Type
DC Outlet
1.8
Engine
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
EH500PLE168
499 cc
1
92 x 75 mm
10.2:1
70-90 psi
1200 ± 200 RPM
0.152 mm (.006 in.)
Dash Light
Pressurized Dry Sump
0W-40
2 qts. / 1.9 L
2.25 qts. / 2.13 L
Single Canister Style
Mikuni BST 34mm CV
135
42.5
4MB32-3
P-6 (829)
2.5 Turns Out (Initial starting
point, settings may vary)
160
13 ± 1 mm (0.51 ± 0.40")
Electric Fuel Pump (External)
9 gal. (34 l)
87 Octane (minimum)
250 watts @ 5000 RPM
2 - Dual Beam 35 watts / quartz
5 watts x 2
5 watts x 2
1 watt (ea.)
Electric Start
12V DC/CDI
6600 RPM
° °
30
± 2 BTDC @ 5000 RPM
NGK BKR5E / .036 in. (0.9 mm)
Yuasa YB30L-B /
30 Amp Hr. / 12 Volt
Indicator Lights / Hour Meter
Standard
Drivetrain
Transmission Type
Gear Ratio :
High
Low
Rev.
Final Drive Ratio
Shift Type
Trans. Oil Requirements
Belt
Drive Belt Deflection
Center Distance
Clutch Offset
Steering / Suspension
Front Suspension
Front Travel
Rear Suspension
Rear Travel
Ground Clearance
Shock Preload Adjustment
Front / Rear
Turning Radius
Toe Out
Wheels / Brakes
Front Wheel Size
Rear Wheel Size
Front Tire
Make / Model / Size
Rear Tire
Make / Model / Size
F/R Tire Air Pressure
Brake - Front
Brake - Rear
Parking Brake
Brake Fluid
JETTING CHART
Altitude
0-1500
(0-5000)
Meters
(Feet)
above 1500
(above 5000)
CLUTCH CHART
Shift
Altitude
Weight
0-1500 10 MH
(0-5000) (5630513)
Meters
(Feet)
1500-3700 10 WH
(5000 - 12000) (5630710)
Polaris Automatic PVT
3.83:1
8.71:1
5.9:1
3.70:1
In Line Shift - H / L / N / R
Polaris AGL Gearcase Lube
3211077
1.125" / 28.57 mm
10" / 254.5 mm
0.5" / 12.7 mm
MacPherson Strut
8 in. / 20 cm
Independent Rear Suspension
9 in. / 23 cm
11.5 in. (29 cm)
Cam Adjustment
2-2" Twin Tubes
132 in. / 335.3 cm
1/8-1/4 in. / 3-6.35 mm
12 x 6 / 10 gauge
12 x 8 / 10 gauge
Titan / AT489 / 25x10-12
Titan / AT489 / 25x11-12
8-12 psi Front / 8-12 psi Rear
Dual Hydraulic Disc
Dual Hydraulic Disc
Foot Actuated (Mechanical)
DOT 3 or DOT 4
Ambient Temperature
Below 40° F +40° F TO +80° F
Below 5° C +5° C TO +28° C
140 135
(3130527) (3130563)
132.5 127.5
(3130562) (3130560)
Drive Driven Driven
Spring Spring Helix
Blu/Grn Black 45
(7041157) (7041782)
(5131446)
Blu/Grn Black 45
(7041157) (7041782)
(5131446)
°
°