Installation - Polaris Ranger 500 2x4 2007 Service Manual

Installation

1. Slide the rear drive axle into the bearing carrier hub.
2. Install a new circlip onto the rear drive shaft. Apply Anti-
Seize Compound onto the rear driveshaft splines (both
ends).
Apply Anti-Seize
New Circlip
3. Reinstall the rear driveshaft into the rear gearcase. Be sure
the circlip is securely fit into the rear gearcase. Use a rubber
mallet to tap on the outboard end of the driveshaft if
necessary.
4. Lift bearing carrier into place and install the bolt into the
upper control arm. Torque bolt to 30 ft. lbs. (41 Nm).
30 ft. lbs.
(41 Nm)
5. Install hub, domed washer (domed side out) and nut.
Torque rear spindle nut to 110 ft. lbs. (149 Nm). Install new
cotter pin and hub cap.
Rear Hub Nut Torque:
110 ft. lbs. (149 Nm)
6. Install rear wheel and torque washers and wheel nuts to
specification. See "Torque Specifications" on page 7.2.
110 ft. lbs.
(149 Nm)
Wheel Nut (4)
Cone
Out
washer
Cone
dome to
Washer
outside
FINAL DRIVE
7
Flat washer
7.31