Clutch Pedal - Toyota Camry Manual

CL–2
Push Rod Play
and Freeplay
Adjust Point
25 mm (0.98 in. ) or more
Full Stroke
End Position
CLUTCH

CLUTCH PEDAL

INSPECTION
1.
Pedal Height
Adjust Point
2.
Loosen the lock nut and turn the stopper bolt until the height is
correct. Tighten the lock nut.
3.
Push Rod Play
Push in on the pedal until the beginning of clutch resistance is
felt.
Gently push the pedal until the resistance begins to increase a
Pedal Height little.
Q10088
4.
(a)
(b)
(c)
Pedal Freeplay
(d)
CL0042
5.
(a)
(b)
(c)
Release
Point
(d)
CL0512
If the distance not as specified, do the following operation.
– CLUTCH PEDAL
CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from asphalt sheet:
1MZ–FE: 161.8 – 171.8 mm (6.370 – 6.764 in.)
5S–FE: 156.8 – 166.8 mm (6.173 – 6.567 in.)
IF NECESSARY, ADJUST PEDAL HEIGHT
CHECK THAT PEDAL FREEPLAY AND PUSH ROD
PLAY ARE CORRECT
Pedal freeplay: 5.0 – 15.0 mm (0.197 – 0.591 in.)
Push rod play at pedal top:
1.0 – 5.0 mm (0.039 – 0.197 in.)
IF NECESSARY, ADJUST PEDAL FREEPLAY AND
PUSH ROD PLAY
Loosen the lock nut and turn the push rod until the free-
play and push rod play are correct.
Tighten the lock nut.
After adjusting the pedal freeplay, check the pedal height.
Connect the air duct and install the lower finish panel.
INSPECT CLUTCH RELEASE POINT
Pull the parking brake lever and install wheel stopper.
Start the engine and idle the engine.
Without depressing the clutch pedal, slowly shift the shift
lever into reverse position until the gears contact.
Gradually depress the clutch pedal and measure the
stroke distance from the point the gear noise stops (re-
lease point) up to the full stroke end position.
Standard distance:
25 mm (0.98 in.) or more
(From pedal stroke end position to release point)
z
Inspect pedal height.
z
Inspect push rod play and pedal freeplay.
z
Bleed the clutch line.
z
Inspect the clutch cover and disc.
Author :
CL035–01
Date :
1781