Differential Assembly Inspection - Suzuki Swift Sport 2004 Service & Repair Manual

2) As shown in figure, facing groove (2) side upward,
install final driven gear (1) to differential case.
3) Tighten final gear bolts (1) to specified torque.
NOTE
To avoid rust, apply A/T fluid to final driven
gear after installation.
Tightening torque
Final gear bolt (a): 78 N·m (7.8 kgf-m, 56.5 lb-ft)
2. Final driven gear
4) After applying A/T fluid to output shaft speed sensor
drive gear (1), install output shaft speed sensor drive
gear.
5) Install new differential side RH bearing (1) by using
special tool and hydraulic press.
NOTE
Replace differential side RH bearing together
with bearing cup as a set.
Special tool
(A): 09913–70123
Automatic Transmission/Transaxle:
6) Install new differential side LH bearing (1) by using
I2RH0B510230-01
special tool and hydraulic press.
NOTE
Replace differential side LH bearing together
with bearing cup as a set.
Special tool
(A): 09913–70123
I2RH0B510231-01

Differential Assembly Inspection

1) Hold differential case subassembly with soft jawed
vice and set special tools as shown.
Special tool
(A): 09900–20607
(B): 09900–20701
2) Measure differential gear thrust play.
Differential gear thrust play
Standard: 0.05 – 0.20 mm (0.002 – 0.008 in.)
I2RH0B510232-01
3) If thrust play is out of specification, replace
differential case subassembly.
5A-143
I2RH0B510233-01
I2RH0B510234-01
S7RS0B5106056
I2RH0B510235-01