Exhaust Pipe And Muffler Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

2) Install new seal ring and connect exhaust No.1 pipe
(1) to exhaust manifold.
Tighten pipe fasteners to specified torque.
Tightening torque
Exhaust No.1 pipe bolt (a): 50 N·m (5.0 kgf-m,
36.5 lb-ft)
3) Install exhaust manifold stiffener (2).
Tighten exhaust manifold stiffener bolts to specified
torque.
Tightening torque
Exhaust manifold stiffener bolt (b): 50 N·m (5.0
kgf-m, 36.5 lb-ft)
4) Install new seal ring and connect exhaust No.1 pipe
(1) to exhaust No.2 pipe. Tighten pipe fasteners to
specified torque.
Tightening torque
Exhaust No.2 pipe bolt (c): 43 N·m (4.3 kgf-m,
31.0 lb-ft)
5) Install heated oxygen sensors (3) referring to
"HO2S-1 and HO2S-2 Removal and Installation in
Section 1C", if removed.
NOTE
Be sure to identify heated oxygen sensor
No.1 and No.2 by its connector color.
3
6) Connect heated oxygen sensor No.2 connector (1)
(connector color: green) and heated oxygen sensor
No.1 connector (2) (connector color: black), and then
fit coupler to bracket securely.
(a)
(b)
2
1
(C)
I4RS0A1B0005-01
7) Install exhaust manifold cover to exhaust manifold.
8) Install A/C condenser to vehicle body for equipped
with A/C.
9) Install radiator referring to "Radiator Removal and
Installation in Section 1F" for equipped with A/C.
10) Install front bumper with front grille by referring to
"Front Bumper and Rear Bumper Components in
Section 9K".
11) Install engine cover.
12) Connect negative cable at battery.
13) Check exhaust system for exhaust gas leakage.
Exhaust Pipe and Muffler Removal and
Installation
For replacement of exhaust pipe, be sure to hoist vehicle
and observe WARNING under "Exhaust System
Components" and the following.
CAUTION
!
Exhaust manifold have three way catalytic
converter in it, it should not be exposed to
any impulse.
Be careful not to drop it or hit it against
something.
• Tighten bolts and nuts to specified torque when
reassembling. Refer to "Exhaust System
Components".
• After installation, start engine and check each joint of
exhaust system for leakage.
Exhaust System:
1
2
I6RS0C1B0002-01
S7RS0B1B06003
1K-4