Suzuki Swift Sport 2004 Service & Repair Manual page 646

5A-2 Automatic Transmission/Transaxle:
CAUTION
!
• Keep component parts in group for each
subassembly and avoid mixing them up.
• Clean all parts with cleaning solvent
thoroughly and air dry them.
• Use kerosene or automatic transaxle fluid
as cleaning solvent.
• Do not use wiping cloths or rags to clean
or dry parts.
• All oil passages should be blown out and
checked to make sure that they are not
obstructed.
• Keep face and eyes away from solvent
spray while air blowing parts.
• Check mating surface for irregularities and
remove them, if any, and clean it again.
• Soak new clutch discs and brake discs in
transaxle fluid for at least 2 hours before
assembly.
• Replace all gaskets and O-ring with new
ones.
• Apply automatic transaxle fluid to all O-
rings.
• When installing seal ring, be careful so that
it is not expanded excessively, extruded or
caught.
• Replace oil seals that are removed and
apply grease to their lips.
• Before installing, be sure to apply
automatic transaxle fluid to sliding, rolling
and thrusting surface of all component
part. Also after installation, make sure to
check each part for proper operation.
• Always use torque wrench when
tightening bolts.
• A new discs should be soaked in ATF at least 2 hours
before use.
Part Inspection and Correction Table
Part Inspect for
Small flaw, burr
Deep or grooved
flaw
Casted part, Clogged fluid
machined part passage
Flaw on installing
surface, residual
gasket
Crack
Unsmooth rotation Replace.
Bearing Streak, pitting, flaw,
crack
Bushing, thrust Flaw, burr, wear,
washer burning
Flawed or
hardened seal ring
Worn seal ring on
Oil seal, gasket
its periphery or side
Piston seal ring, oil
seal, gasket, etc.
Flaw, burr
Gear
Worn gear tooth
Splined part Burr, flaw, torsion
Wear, flaw,
Snap ring distortion
No interference
Burr
Thread
Damage
Settling, sign of
Spring
burning
Wear, burning,
Friction plate distortion,
damaged claw
Wear, burning,
Separator plate,
distortion,
retaining plate
damaged claw
Flaw, rough
Sealing surface
surface, stepped
(where lip
wear, foreign
contacts)
material
Correction
Remove with oil
stone.
Replace part.
Clean with air or
wire.
Remove with oil
stone or replace
part.
Replace part.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Correct with oil
stone or replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.