Direct Clutch Assembly Components; Direct Clutch Assembly Preliminary Check - Suzuki Swift Sport 2004 Service & Repair Manual

5A-124 Automatic Transmission/Transaxle:

Direct Clutch Assembly Components

1. Input shaft front thrust bearing
2. Input shaft seal ring
3. Input shaft subassembly
4. Inner O-ring
5. Direct clutch piston

Direct Clutch Assembly Preliminary Check

Install direct clutch assembly (1) to oil pump assembly
(2) blow in air (400 – 800 kPa, 4 – 8 kg/cm
psi) through oil hole (3) of oil pump assembly with
special tool attached on upper surface of direct clutch
piston, and measure piston stroke of direct clutch.
If piston stroke exceeds specified value, disassemble,
inspect and replace inner parts.
Special tool
(A): 09900–20607
(B): 09900–20701
Direct clutch piston stroke
0.4 – 0.7 mm (0.016 – 0.027 in.)
6. Outer O-ring
7. Direct clutch return spring subassembly
8. Shaft snap ring
9. Direct clutch separator plate
10. Direct clutch disc
S7RS0B5106038
2 , 57 – 113
11. Direct clutch retaining plate
12. Plate snap ring
: Apply automatic transaxle fluid.
: Do not reuse.
S7RS0B5106037
I2RH0B510160-01
I2RH0B510161-01